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Chrysler Sebring 2004 Full Service Repair Manual

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This manual covers the Chrysler Sebring, model year 2004, identified by chassis code JR41. The Sebring was offered in sedan, coupe, and convertible body styles, built on the Chrysler JS...
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Chrysler Sebring 2004 Full Service Repair ManualChrysler Sebring 2004 Full Service Repair ManualChrysler Sebring 2004 Full Service Repair ManualChrysler Sebring 2004 Full Service Repair Manual
This manual covers the Chrysler Sebring, model year 2004, identified by chassis code JR41. The Sebring was offered in sedan, coupe, and convertible body styles, built on the Chrysler JS platform. It was available with a 2.4L DOHC I4 engine producing 150 hp and 163 lb-ft of torque, a 2.7L DOHC V6 engine generating 200 hp and 190 lb-ft of torque, or a 3.0L SOHC V6 engine with 156 hp and 187 lb-ft of torque. Standard safety features included driver and passenger frontal airbags and 3-point seatbelts, with optional front side airbags and traction control. The vehicle was equipped with a 4-speed automatic transmission, with an AutoStick manual shifting capability available on certain models. This comprehensive English-language manual provides full service repair and maintenance information. It details procedures for essential maintenance tasks such as oil changes, filter replacements, and fluid services, alongside more complex repairs including engine and transmission overhauls, brake system servicing, and electrical diagnostics. The manual also covers troubleshooting common issues, provides technical specifications for all major systems including the engine, transmission, brakes, steering, suspension, HVAC, and electrical components, and includes detailed wiring diagrams and diagnostic trouble code interpretation. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the 2004 Chrysler Sebring.
🏷️ Basic Information
Identification
Make:
Chrysler
Model:
Sebring
Year:
2004
Codes
Chassis Code:
JR41
👋 Introduction
Market Position
Segment:
Mid-size Sedan/Coupe/Convertible
Competitive Analysis
Competitors:
Ford Fusion, Toyota Camry, Honda Accord, Chevrolet Malibu
Key Features
Body Styles:
Sedan, Coupe, Convertible
Platform:
Chrysler JS platform
📋 Manual Details
Coverage Areas
General Coverage:
Full Service Repair and Maintenance
Page Count
Estimated Pages:
1500+
Manual Type
Type:
Factory Service Manual (FSM) / Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
2.4L DOHC I4 (ED3), 2.7L DOHC V6 (EER), 3.0L V6 SOHC (6G72)
Transmission:
4-Speed Automatic (41TE, 42LE)
Brakes:
Front Disc (Vented), Rear Disc (Solid), ABS System
Steering:
Power Rack and Pinion
Suspension:
Front MacPherson Struts, Rear Independent (Multi-link or Trailing Arm depending on configuration)
Electrical:
Complete Wiring Diagrams, Fuses, Relays, Lighting, Power Accessories, ECU Diagnostics
HVAC:
Air Conditioning, Heating, Ventilation System
Body And Chassis:
Body Panels, Doors, Windows, Interior Trim, Frame Components
Restraint Systems:
Airbag System, Seatbelts
Procedures Included
Maintenance:
Oil Changes, Filter Replacements, Fluid Checks and Changes, Spark Plug Replacement, Belt Service
Troubleshooting:
Diagnostic Procedures, Symptom-based Diagnosis, DTC (Diagnostic Trouble Code) Interpretation
Repair:
Engine Overhaul, Transmission Rebuild, Brake System Repair, Suspension Component Replacement, Electrical Component Repair
Rebuild Refurbish:
Detailed procedures for major component overhauls
Technical Depth
Depth:
Comprehensive from basic scheduled maintenance to complete engine and transmission rebuilds, including electrical diagnostics.
📊 Manual Specifications
File Format
Quality:
High-resolution, searchable PDF with clear diagrams.
Print Quality
Printability:
Printable pages for workshop use.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.4L DOHC 16V I4 (ED3)
Engine 2:
2.7L DOHC 24V V6 (EER)
Engine 3:
3.0L SOHC V6 (6G72 - Mitsubishi Derived)
Performance
Hp 2.4L:
150 hp @ 5800 rpm
Torque 2.4L:
163 lb-ft @ 4000 rpm
Hp 2.7L:
200 hp @ 5800 rpm
Torque 2.7L:
190 lb-ft @ 4200 rpm
Hp 3.0L:
156 hp @ 5200 rpm
Torque 3.0L:
187 lb-ft @ 4500 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Standard Transmission:
4-Speed Automatic (41TE)
Optional
Optional Transmission:
4-Speed Automatic (42LE) on 2.7L V6 models
Features
Automatic Features:
AutoStick (manual shifting capability)
📐 Dimensions
Exterior
Length Sedan:
Approx. 193.7 inches
Width:
Approx. 70.1 inches
Height Sedan:
Approx. 56.2 inches
Wheelbase:
Approx. 109.7 inches
Cargo
Trunk Volume Sedan:
Approx. 15.0 cu ft
Weights
Curb Weight Base:
Approx. 3200-3500 lbs (depending on body style and engine)
🛡️ Safety Features
Ratings
NHTSA Front Driver:
Good
NHTSA Front Passenger:
Good
IIHS Front Small Overlap:
Acceptable
Active Features
ABS:
Standard on all models
Traction Control:
Optional on some models
Passive Features
Airbags Front:
Driver and Passenger Frontal Airbags
Airbags Side:
Optional Front Side Airbags
Seatbelts:
3-point front and rear seatbelts
💡 Technology Features
Infotainment
Audio Options:
AM/FM Radio with CD Player, Optional Infinity Speaker System
Driver Assistance
Cruise Control:
Standard
Connectivity
Power Windows Locks:
Standard on most trims, power convertible top
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months (refer to manual for specific engine/oil type)
Coolant Flush Interval:
Every 30,000 miles or 36 months
Transmission Fluid Change:
Every 30,000-60,000 miles (dependent on driving conditions)
Fluid Specifications
Engine Oil 2.4L:
SAE 5W-30, API Service SG or higher (check manual for exact spec)
Engine Oil 2.7L/3.0L:
SAE 5W-30, API Service SG or higher (check manual for exact spec)
Transmission Fluid:
ATF+4 (Mopar)
Coolant:
Mopar Antifreeze/Coolant (HOAT - Hybrid Organic Acid Technology) or equivalent
Known Issues
Common Issue 1:
Oil leaks from valve cover gasket and oil pan gasket.
Common Issue 2:
Transmission shifting issues or failure, particularly with the 41TE/42LE.
Common Issue 3:
Premature wear of suspension components (ball joints, tie rod ends).
Common Issue 4:
HVAC blower motor resistor failure.
Common Issue 5:
Power window regulator failure.
Common Issue 6:
EGR valve clogging, leading to rough idle and check engine lights.
📚 Vehicle History
Brand Heritage
Chrysler Legacy:
Long-standing American automotive manufacturer known for a range of vehicles.
Model Evolution
Sebring Gen2:
This generation (2001-2006) represented a significant redesign over its predecessor, offering more modern styling and improved platform.
Production
Manufacturing Plant:
Sterling Heights Assembly Plant, Michigan, USA
🏆 Awards & Recognition
Recognitions
Safety Awards:
Received good ratings in frontal crash tests from IIHS and NHTSA for its era.
Ratings
Consumer Reports Reliability:
Varied; generally average to below average for the model year.
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