Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, crankshaft, camshaft, timing system.
Fuel System:
Fuel injection system (HDi common rail), fuel pump, injectors, fuel filter, throttle body.
Cooling System:
Radiator, water pump, thermostat, coolant hoses, fan operation, cooling system diagnosis.
Lubrication System:
Oil pump, oil filter, oil passages, lubrication system diagnosis.
Exhaust System:
Exhaust manifold, catalytic converter, DPF (Diesel Particulate Filter) if applicable, mufflers.
Chassis Suspension:
Front and rear suspension components, shock absorbers, springs, bushings, wheel alignment.
Braking System:
Front and rear brakes (discs/drums), hydraulic system, ABS (Anti-lock Braking System) components, brake fluid.
Steering System:
Steering rack, power steering pump/system, steering column, steering linkage.
Electrical System:
Battery, alternator, starter motor, lighting system, dashboard instruments, fuses, relays.
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems, including engine management, lighting, and comfort systems.
Emission Control:
Emission control systems, catalytic converter function, EGR valve, diagnostic trouble codes (DTCs) related to emissions.
Bodywork Exterior:
Body panel removal/installation, door mechanisms, bumpers, lighting units, glass replacement.
Bodywork Interior:
Interior trim, dashboard removal, seat removal, carpet replacement.
General Maintenance:
Oil changes, filter replacements, fluid checks and top-ups, spark plug (if applicable) replacement, air filter replacement.
Engine Repair:
Complete engine overhaul, cylinder head gasket replacement, timing belt/chain replacement, piston ring replacement.
Fuel System Service:
Injector testing and replacement, fuel pump diagnosis, fuel system cleaning.
Cooling System Service:
Coolant flush and replacement, radiator replacement, thermostat replacement, water pump replacement.
Brake Service:
Brake pad and disc replacement, brake caliper overhaul, brake bleeding, ABS sensor testing.
Suspension Repair:
Replacement of shock absorbers, springs, control arms, and bushings.
Electrical Diagnosis:
Troubleshooting electrical faults, testing components, circuit diagnostics.
Troubleshooting Guides:
Detailed diagnostic procedures and troubleshooting charts for common and uncommon issues.
Depth Of Information:
Factory-level detail, suitable for both DIY enthusiasts and professional mechanics, covering diagnostics, repair, and overhaul.
Oil Change Interval:
Typically every 15,000 km or 1 year, whichever comes first (refer to manual for precise interval and oil grade).
Air Filter Replacement:
Typically every 30,000 km or 2 years.
Fuel Filter Replacement:
Typically every 60,000 km.
Timing Belt Replacement:
The 1.6 HDi engine uses a timing belt. Replacement interval typically around 180,000 km or 10 years, but always consult the manual for the exact specification.
Engine Oil Grade:
Low-SAPS engine oil meeting ACEA C2 specification, e.g., Total Quartz INEO ECS 5W-30 (refer to manual for exact specification).
Engine Oil Capacity:
Approximately 3.8 Liters (with filter change).
Coolant Type:
Antifreeze coolant conforming to PSA (Peugeot-Citroën) standard, typically blue or purple.
Brake Fluid Type:
DOT 4 Brake Fluid.
Common Dpf Issues:
Diesel Particulate Filter (DPF) clogging can occur with frequent short journeys. The manual will detail regeneration procedures.
Common Egr Issues:
Exhaust Gas Recirculation (EGR) valve can become clogged with carbon deposits, affecting performance and emissions.
Common Injector Issues:
Diesel injectors can be sensitive to fuel quality and may require servicing or replacement over time.
Common Electrical Issues:
Minor electrical gremlins can sometimes occur, often related to sensor faults or wiring harnesses, which this manual will help diagnose.
