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CITROEN C3 2002 Service Workshop Repair Manual General-Engine-INJECTION-IGNITION-CLUTCH-Gearbox-DRIVESHAFTS-AXLES-SUSPENSION-SteerING-BRAKES -

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🏷️ Basic Information Identification Make: Citroën Model: C3 Year: 2002 Product Name: CITROEN C3 2002 Service Workshop Repair Manual Codes Chassis Code: First Generation (2002-2009) 👋 Introduction Market Position Segment:...
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Stichworte: 2002 C3 Car Cars Citroen
CITROEN C3 2002 Service Workshop Repair Manual General-Engine-INJECTION-IGNITION-CLUTCH-Gearbox-DRIVESHAFTS-AXLES-SUSPENSION-SteerING-BRAKES -
🏷️ Basic Information
Identification
Make:
Citroën
Model:
C3
Year:
2002
Product Name:
CITROEN C3 2002 Service Workshop Repair Manual
Codes
Chassis Code:
First Generation (2002-2009)
👋 Introduction
Market Position
Segment:
Subcompact / Supermini segment
Target Audience:
Urban commuters, small families, young drivers
Competitive Analysis
Key Competitors:
Ford Fiesta, Volkswagen Polo, Renault Clio, Peugeot 206, Opel/Vauxhall Corsa
Key Features
Design Philosophy:
Characterized by its distinctive, rounded styling and spacious interior for its class, emphasizing comfort and practicality.
European Market Presence:
Highly popular in European markets, known for its comfort-oriented ride and distinctive French design flair.
📋 Manual Details
Coverage Areas
Primary Coverage:
General, Engine, Injection, Ignition, Clutch, Gearbox, Driveshafts, Axles, Suspension, Steering, Brakes, Hydraulics, Electrical, Air Conditioning
Page Count
Estimated Page Count:
Extensive (exact number not specified, but implies comprehensive coverage)
Manual Type
Type:
Service Workshop Repair Manual
Language
Language:
English (implied by product description common for international sales)
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine Mechanical, Fuel Injection, Ignition System, Cooling System, Lubrication System, Exhaust System
Drivetrain Systems:
Clutch Assembly, Manual Gearbox, Automatic Gearbox (if applicable to 2002 models), Driveshafts, CV Joints, Axles
Chassis Systems:
Front Suspension, Rear Suspension, Steering System (Power Steering), Brake System (Hydraulic and Mechanical Components), ABS System (if equipped)
Electrical Systems:
Wiring Diagrams, Battery, Charging System, Starting System, Lighting System, Instrumentation, Body Electricals, ECU/ECM Diagnostics
Comfort Systems:
Air Conditioning System, Climate Control, Body Sealing, Interior Trim
Procedures Included
Maintenance Procedures:
Scheduled Maintenance, Fluid Checks and Changes, Filter Replacements, Belt Inspections and Replacements, Spark Plug Replacement
Repair Procedures:
Engine Overhaul, Transmission Repair, Clutch Replacement, Brake Component Replacement, Suspension Component Rebuild, Steering System Repair, Electrical Component Diagnosis and Replacement
Diagnostic Procedures:
Troubleshooting Guides, Fault Code Interpretation (OBD-II if applicable), Component Testing
Adjustment Procedures:
Valve Clearance Adjustment, Brake Adjustment, Clutch Pedal Adjustment, Headlight Aiming
Technical Depth
Depth Level:
Comprehensive Workshop Level - suitable for professional technicians and advanced DIYers. Covers detailed disassembly, assembly, diagnostics, and repair procedures.
📊 Manual Specifications
File Format
Format:
PDF (Portable Document Format)
Print Quality
Quality:
High-resolution scans of original documentation, ensuring clarity of diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Type:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code Examples:
TU1JP (1.1L), TU3JP (1.4L), EW7J4 (1.8L), DW8B (1.9D)
Performance
Hp Range Petrol:
Approximately 60 HP (1.1L) to 110 HP (1.8L VTR)
Hp Range Diesel:
Approximately 70 HP (1.9D)
Fuel System
Injection Type:
Multi-point Fuel Injection (MPI) for petrol engines, Direct Injection (DI) or Indirect Injection (IDI) for diesel variants.
Ignition Type:
Distributorless Ignition System (DIS) with coil-on-plug or separate coils depending on engine variant.
Engine Details
Engine Layout:
Inline 4-cylinder
Engine Orientation:
Transverse
🔧 Transmission
Standard
Standard Transmission:
5-speed Manual Transmission (BE Series)
Optional
Optional Transmission:
4-speed Automatic Transmission (AL4/DP0)
Features
Clutch Type:
Hydraulically actuated single dry plate clutch
📐 Dimensions
Exterior
Length Mm:
3830 mm (approx.)
Width Mm:
1660 mm (approx.)
Height Mm:
1530 mm (approx.)
Interior
Passenger Capacity:
5
Cargo
Boot Capacity Liters:
284 litres (expandable to 1100 litres with rear seats folded)
Weights
Curb Weight Kg:
Approximately 970-1050 kg depending on engine and equipment
🛡️ Safety Features
Ratings
Euro Ncap Rating:
4 Stars (for models tested)
Active Features
ABS:
Standard on most models, Optional on base variants
Esp Esc:
Typically not standard on 2002 models, may be available on higher trims or as an option.
Passive Features
Airbags:
Driver and front passenger airbags standard. Side airbags optional.
Seatbelts:
Pre-tensioning front seatbelts, ISOFIX child seat mounting points.
💡 Technology Features
Infotainment
Audio System:
Standard RDS radio/CD player with steering wheel controls on higher trims. Aux-in port may be present on later models or aftermarket.
Driver Assistance
Cruise Control:
Optional on higher trim levels or as an aftermarket fitment.
Connectivity
Bluetooth:
Not typically integrated into the factory infotainment system for the 2002 model year. Bluetooth hands-free kits were often aftermarket additions.
Other Features
Rain Sensing Wipers:
Available on higher trim levels (e.g., VTR).
Automatic Headlights:
Available on higher trim levels.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 10,000-15,000 km or 12 months, whichever comes first (check manual for specific engine).
Timing Belt Interval:
For petrol engines with timing belts (e.g., TU series), replacement usually recommended every 80,000-120,000 km or 5-6 years. Diesel engines may use timing chains or belts with similar intervals.
Fluid Specifications
Engine Oil Grade:
API SL/SM or ACEA A3/B4, viscosity typically 5W-40 or 5W-30 depending on engine and climate. Consult manual for exact spec.
Coolant Type:
Ethylene glycol based coolant (OAT - Organic Acid Technology) or HOAT, typically pink or orange. Capacity approx. 5-6 liters.
Brake Fluid Type:
DOT 4
Transmission Fluid Manual:
Gear oil, API GL-4, viscosity 75W-80 or 75W-90. Capacity approx. 2.1 liters.
Transmission Fluid Automatic:
LF-type automatic transmission fluid (e.g., LT 71141 or equivalent). Capacity approx. 3.5 liters for change.
Known Issues
Common Problems:
Potential issues include: ABS sensor failures, rear axle torsion bar wear, ignition coil failure, minor electrical gremlins, clutch slave cylinder leaks, early automatic gearbox (AL4) control issues.
📚 Vehicle History
Brand Heritage
Citroen Legacy:
Citroën has a long history of innovative and comfort-focused vehicles, known for unique designs and advanced (for their time) technologies.
Model Evolution
C3 First Generation:
The C3 replaced the Citroën Saxo. The 2002 model represents the launch year of this highly successful model, built on the PSA PF1 platform.
Production
Manufacturing Locations:
Primarily manufactured in France (Aulnay-sous-Bois, Poissy) and also in Spain and Brazil for specific markets.
🏆 Awards & Recognition
Recognitions
Carmagazine Award:
Often featured in European 'Car of the Year' discussions and received positive reviews for its comfort and practicality upon launch.
Ratings
Consumer Satisfaction:
Generally well-received for its segment, particularly praised for its ride quality and cabin space. Reliability ratings are typically average for its class and age.
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