Powertrain:
Engine mechanicals, fuel system, lubrication, cooling, exhaust, ignition, starting, charging, manual transmission, automatic transmission, clutch
Chassis:
Suspension (front and rear), steering (manual and power), brakes (hydraulic, ABS, parking brake), wheels and tires, drivetrain (drive shafts, axles, differential)
Body And Electrical:
Exterior (panels, doors, glass, mirrors), interior (seats, trim, dashboard), HVAC, lighting, power accessories (windows, locks), wipers and washers, supplemental restraint system (SRS), engine immobilizer, cruise control, audio/visual systems, instrumentation, multiplex/CAN communication
Engine Control System:
Engine management unit (ECU), sensors (crankshaft, camshaft, MAP, coolant temperature), actuators (injectors, ignition coils - for petrol), fuel pump control, emissions control systems.
Fuel Service Specifications:
Fuel pump pressure, injector flow rates, fuel filter replacement, fuel system cleaning procedures.
Emission Control:
EGR (Exhaust Gas Recirculation) system, catalytic converter function, evaporative emission control system (EVAP) if applicable.
Intake Exhaust Cooling:
Air intake system, turbocharger (if applicable), exhaust manifold, catalytic converter, muffler, radiator, cooling fan operation, coolant flow, thermostat operation.
Lube:
Engine oil lubrication system, oil pump, oil filter, oil passages, oil cooler (if equipped).
Ignition Starting Charging:
Ignition system components (spark plugs, ignition coils, distributor if applicable), starter motor, starter solenoid, alternator, battery, charging system diagnostics.
Auto Transmission Clutch:
Automatic transmission internal components, hydraulic control systems, torque converter, transmission fluid and filter, shift solenoid operation, diagnostic procedures for automatic transmissions.
Manual Transmission:
Gearbox components, shift linkage, internal gear ratios, clutch operation, service and overhaul procedures for manual transmissions.
Transfer Propeller Shaft:
Applicable to 4WD versions if available, covering propeller shafts, universal joints, and any transfer case components.
Drive Shaft:
Front and rear drive shafts, CV joints, constant velocity joint boots, and related components.
Differential:
Front and rear differentials, differential gears, bearings, seals, fluid specifications, and service procedures.
Axle Suspension:
Front and rear suspension systems (e.g., MacPherson struts, torsion bars, semi-trailing arms), shock absorbers, springs, control arms, anti-roll bars, wheel bearings, hub assemblies.
Tire & Wheel:
Wheel bolt patterns, tire pressure specifications, tire rotation, wheel balancing, wheel alignment procedures.
Brake Control:
Brake system hydraulics, master cylinder, brake booster, ABS control module, wheel speed sensors, brake fluid specifications and bleeding procedures.
Brake:
Front and rear brake components (discs, pads, calipers, drums, shoes), parking brake mechanism, brake system bleeding, replacement of brake lines and hoses.
Parking Brake:
Parking brake lever/pedal, cables, rear brake shoe adjustment (if applicable), troubleshooting parking brake issues.
Steering Column:
Steering column components, ignition lock, steering wheel removal, tilt and telescopic adjustment mechanisms.
Power Steering:
Power steering pump, reservoir, hoses, steering rack or gearbox, power steering fluid type and capacity, bleeding the system.
Air Condition:
Air conditioning system components (compressor, condenser, evaporator, receiver-drier), refrigerant type and charge, system servicing, leak testing, climate control module.
Suppl Restraint System:
Airbag modules (driver, passenger, side), airbag control module, seat belt pre-tensioners, impact sensors, system diagnostics and safety precautions.
Seat Belt:
Seat belt retractors, buckles, adjustment mechanisms, replacement procedures.
Engine Immobilizer:
Immobilizer system components, transponder key programming, anti-theft system diagnostics.
Cruise Control:
Cruise control module, steering wheel buttons, speed sensors, actuator operation, diagnostic procedures.
Wiper & Washer:
Wiper motor, wiper arms, wiper blades, washer pump, washer fluid reservoir, washer nozzles, wiper switch operation.
Door Lock:
Door lock actuators, central locking system, remote key fob operation, door handle mechanisms, keyless entry system.
Meter Audio/Visual:
Instrument cluster operation, warning lights, fuel gauge, temperature gauge, speedometer, tachometer, audio system wiring, speaker installation, antenna system.
Horn:
Horn operation, horn button, horn relay, horn unit, wiring.
Windshield/Glass Mirror:
Windshield replacement, sealant specifications, rear window replacement, side mirror adjustment and replacement, power mirror operation.
Instrument Panel:
Instrument panel removal and installation, gauge cluster illumination, warning light functionality, center console components.
Seat:
Seat removal and installation, seat rail adjustment, seat belt anchor points, seat heater operation (if equipped).
Engine Hood/ Door:
Hood latch mechanism, hood hinges, door hinges, door alignment, door panel removal and installation, weather stripping.
Exterior & Interior:
Body panel alignment, bumper removal and installation, fender liner replacement, interior trim panel removal, headliner replacement, carpet replacement.
Electrical:
General electrical system overview, battery servicing, fuse box locations and functions, relay identification, wiring harness routing and repair, grounding points.
Multiplex/ Can Communication:
Explanation of CAN bus architecture (if applicable), diagnostic protocols, troubleshooting communication network faults, module identification and programming.
Diagnostic Procedures:
Troubleshooting guides, symptom-based diagnostics, diagnostic trouble codes (DTCs) and their meaning
Repair Procedures:
Step-by-step repair instructions for all major components and systems, including engine rebuild, transmission overhaul, brake caliper replacement, suspension component replacement, body panel repair
Maintenance Procedures:
Routine maintenance tasks such as oil changes, filter replacements, fluid checks and top-offs, belt inspections and tensioning, spark plug replacement
Installation Procedures:
Installation of new parts, accessories, and replacement components, ensuring correct fitment and function.
Wiring Schematics Included:
Detailed wiring diagrams for all electrical systems, allowing technicians to trace circuits, diagnose faults, and perform repairs or modifications.
Depth:
Comprehensive from basic maintenance to complete engine and transmission rebuilds, including detailed diagnostic procedures and wiring schematics.
Diagnostic Tools:
The manual likely references specific diagnostic tools and equipment used by dealership technicians, such as OBD-II scanners and specialized testing equipment.