🏷️ Basic Information

Make:

Citroën / Peugeot

Model:

Berlingo / Partner

Model Variant:

Combi / Van

Generation Code:

M49 / G2X

Chassis Code Examples:

M49 (Berlingo), G2X (Partner)

👋 Introduction

Vehicle Class:

Compact MPV / Leisure Activity Vehicle / Light Commercial Vehicle

Target Audience:

Families, small businesses, tradespeople requiring versatile and practical transportation.

Key Competitors:

Renault Kangoo, Fiat Doblo, Ford Connect, Volkswagen Caddy.

Versatility:

Known for its highly adaptable interior, especially in the MPV guise, offering seating for up to seven and excellent cargo space.

Practicality:

Sliding rear doors (on many models), low load floor, durable interior materials, and a focus on functionality over outright luxury.

📋 Manual Details

Vehicle Years:

2002, 2003, 2004, 2005, 2006, 2007, 2008

Engine Variants Covered:

1.1L, 1.4L, 1.6L (petrol), 1.9D (diesel), 2.0 HDI (diesel)

Estimated Page Count:

Est. 1000+ pages (comprehensive workshop manual)

Manual Type:

Workshop Repair Service Manual

Language:

French

Format:

Digital (likely PDF)

📖 Manual Coverage

Engine Mechanical:

Complete engine overhaul, diagnostics, lubrication system, cooling system, fuel system (petrol & diesel), exhaust system, timing components.

Engine Management:

Ignition system, fuel injection systems (MPI, Common Rail), emission control systems, ECU diagnostics and repair, sensor and actuator testing.

Transmission:

Manual transmission (gearbox overhaul, clutch replacement, shifting mechanisms), automatic transmission (if applicable, diagnostics and fluid service).

Drivetrain:

Front-wheel drive system, driveshafts, CV joints, differential (if integrated).

Suspension:

Front suspension (McPherson struts, control arms), rear suspension (torsion beam, leaf springs on some variants), shock absorbers, springs, anti-roll bars, wheel alignment specifications.

Steering:

Power steering system (hydraulic/electric), steering rack, tie rods, steering column, alignment procedures.

Brakes:

Front and rear brake systems (disc/drum), hydraulic system, ABS (Anti-lock Braking System) diagnostics and repair, brake fluid specifications, replacement procedures.

Electrical System:

12V battery system, charging system (alternator, regulator), starting system (starter motor), lighting system (headlights, taillights, interior), fuse boxes and relay locations, wiring diagrams, body control modules (BCM).

Body And Interior:

Body panel repair and replacement, doors, tailgate, bumpers, interior trim, seating, HVAC system (heating, ventilation, air conditioning), dashboard, instrument cluster.

Safety Systems:

Airbag system (SRS) diagnostics and repair, seatbelt mechanisms.

Routine Maintenance:

Oil change, filter replacement (oil, air, fuel, cabin), spark plug replacement, coolant flush, brake fluid replacement, transmission fluid service.

Troubleshooting:

Diagnostic procedures for common faults, symptom-based troubleshooting guides, fault code interpretation.

Component Replacement:

Detailed step-by-step instructions for replacing major components (e.g., water pump, alternator, starter motor, fuel injectors, brake calipers, suspension arms).

Repair Procedures:

Detailed instructions for repairing specific systems and components, including rebuilding procedures where applicable.

Diagnostics:

On-board diagnostics (OBD-II), scan tool usage, live data interpretation, sensor and actuator testing procedures.

Depth Level:

Comprehensive: Covers basic maintenance, routine servicing, detailed diagnostics, component removal and installation, and major overhauls.

Special Tools:

Lists and describes any special tools required for specific repairs or diagnostics.

Torque Specifications:

Includes detailed torque specifications for all critical fasteners (engine, suspension, brakes, etc.).

Wiring Diagrams:

Provides detailed electrical wiring diagrams for all vehicle systems.

📊 Manual Specifications

File Format Details:

Likely a Portable Document Format (PDF) file, optimized for digital viewing and printing. Searchable text is typical for well-produced manuals.

Print Quality Assessment:

Digital format allows for high-quality printing of diagrams and text. Clarity of diagrams is crucial for effective repair.

Binding Type For Digital:

N/A (Digital format)

Paper Type For Digital:

N/A (Digital format)

⚙️ Engine Specifications

Engine Codes Petrol:

TU3JP (1.4L), EW7J4 (1.6L), potentially older TU variants for 1.1L.

Engine Codes Diesel:

DW8 (1.9D), DW10TD (2.0 HDi).

1.4L Petrol Power:

Approx. 75 PS (74 hp; 55 kW)

1.6L Petrol Power:

Approx. 90 PS (89 hp; 66 kW)

1.9D Diesel Power:

Approx. 69 PS (68 hp; 51 kW)

2.0 Hdi Diesel Power:

Approx. 90 PS (89 hp; 66 kW)

Petrol Injection Type:

Multi-Point Fuel Injection (MPI)

Diesel Injection Type:

Direct Injection (DI) for DW8, Common Rail Direct Injection (CRDi) for DW10 HDi.

Fuel Type Petrol:

Unleaded Gasoline (Super Unleaded E5/E10 recommended for later models, check manual for specific grades)

Fuel Type Diesel:

Diesel (Gasoil, DIESEL)

🔧 Transmission

Standard Transmission Type:

5-speed Manual Transmission

Optional Transmission Type:

Some models may have offered an automatic transmission (e.g., 4-speed AL4 for certain petrol engines), but manual was dominant.

Clutch Type:

Dry single plate clutch

📐 Dimensions

Typical Length:

Approx. 4100-4200 mm (depending on specific model and year)

Typical Width:

Approx. 1700-1720 mm (excluding mirrors)

Typical Height:

Approx. 1750-1850 mm (depending on roof rails/bars)

Passenger Capacity:

5 to 7 seats (MPV versions)

Cargo Volume Van:

Approx. 3 cubic meters (van variants)

Curb Weight Range:

Approx. 1200-1400 kg

🛡️ Safety Features

Euro Ncap Rating Early Models:

3 stars (for early models, 1999/2000), later models may have improved but exact ratings for this specific year range should be verified.

ABS:

Anti-lock Braking System (ABS) available on most models, often as an option or standard on higher trims.

Traction Control:

Traction Control System (TCS) may be available on some higher-spec or later models.

Airbags:

Driver and front passenger airbags standard. Side airbags available as an option on some variants.

Seatbelts:

3-point seatbelts with pre-tensioners for front occupants. ISOFIX child seat anchorage points.

💡 Technology Features

Audio System:

Basic CD/Radio systems with optional steering wheel controls. Aux-in might be available on later models.

Cruise Control:

Available as an option on higher trim levels, particularly with diesel engines.

Bluetooth:

Rare on models from the earlier part of this range, possibly available on later facelifted versions as an option.

🔧 Maintenance

Oil Change Interval Petrol:

Typically 15,000 km or 12 months, whichever comes first. Specific grades of oil are critical.

Oil Change Interval Diesel:

Typically 10,000 km or 12 months for older diesels, 15,000 km or 12 months for HDI models. Check manual for specific oil type and interval.

Timing Belt Replacement:

Critical for petrol and HDi engines. Generally 90,000-120,000 km or 5-7 years. DW8 Diesel has a timing chain. **CRITICAL TO FOLLOW MANUAL FOR SPECIFIC ENGINE.**

Engine Oil Grade Petrol:

Likely 5W-40 or 5W-30, API SN/CF, ACEA A3/B4. **Verify specific engine requirement in manual.**

Engine Oil Grade Diesel:

Likely 5W-40, API CF/CF-4, ACEA B3/B4 or B4-04. **Verify specific engine requirement in manual.**

Coolant Type:

Ethylene glycol based, long-life coolant (e.g., PSA G30 or equivalent).

Brake Fluid Type:

DOT 4

Transmission Oil Type Manual:

GL-4 (e.g., 75W-80, 75W-90). **Verify specific gearbox requirement.**

Common Diesel Issues:

Injectors (especially early HDi), turbocharger issues (boost leaks, actuator problems), glow plug failures, EGR valve clogging, clutch wear, DPF issues on later/higher mileage vehicles (though less common on pre-2008).

Common Petrol Issues:

Ignition coils, lambda sensors, exhaust manifold cracks (on TU engines), oil leaks, occasional gearbox synchro wear.

Common Chassis Issues:

Rear axle beam pivot wear/seizure (leading to suspension sag), front suspension wear (ball joints, drop links), exhaust system corrosion, rear door hinge rust, electrical gremlins (especially window regulators, central locking).

📚 Vehicle History

Citroen Heritage:

Citroën has a long history of innovative and practical vehicle design, often focusing on comfort and utility.

Peugeot Heritage:

Peugeot is known for its robust engineering and a balance of practicality and driving dynamics.

Generation Description:

This manual covers the second generation (often referred to as M49 for Berlingo and G2X for Partner) of these highly successful LCV-derived MPVs/vans.

Platform Sharing:

Developed collaboratively by PSA Group (Peugeot and Citroën), sharing the same platform and many components.

Production Period:

This generation was produced from approximately 2002/2003 to 2008, before a significant facelift and subsequent generation.

Manufacturing Locations:

Primarily manufactured in Europe (e.g., Spain, France, Portugal).

🏆 Awards & Recognition

Industry Acclaim:

The Berlingo/Partner platform has consistently received praise for its practicality and value for money in the compact MPV and LCV segments.

Reliability Assessment:

Generally considered reliable for their class, but maintenance is key. Diesel engines, especially the HDi variants, are known for their durability when properly serviced. The manual is crucial for addressing specific known issues.