🏷️ Basic Information

Make:

Citroën

Model:

Xsara

Model Variant:

Xsara 2.0i 16V

Model Year:

2005

Engine Code Family:

EW

Engine Code Specific:

EW10J4 (or variants)

👋 Introduction

Vehicle Segment:

Compact family car (C-segment)

Target Audience:

Families and individuals seeking a practical, comfortable, and stylish hatchback or estate car.

Key Competitors:

Volkswagen Golf, Ford Focus, Opel/Vauxhall Astra, Peugeot 307, Renault Mégane.

Design Philosophy:

Citroën's emphasis on comfort (e.g., Hydractive suspension on some variants, though less common on the 2.0i 16V), distinctive styling, and practicality.

Powertrain Focus:

The 2.0i 16V engine provides a balance of performance and refinement for everyday driving and occasional spirited use.

Manual Benefit:

Enables DIY enthusiasts and professional mechanics to perform accurate diagnostics, repairs, and maintenance, reducing reliance on expensive dealership services and extending vehicle lifespan.

📋 Manual Details

Manual Type:

Factory Service Repair Manual

Language:

English

Format:

Digital (likely PDF)

Page Count:

Approximately 1500-2000 pages (typical for comprehensive service manuals)

📖 Manual Coverage

Powertrain:

Engine mechanical, engine electrical, fuel system, ignition system, exhaust system, cooling system, lubrication system, powertrain control modules (PCM).

Transmission:

Manual and automatic transmission (specific type dependent on vehicle configuration), clutch system, drivetrain components (driveshafts, CV joints).

Chassis:

Suspension (front and rear), steering system, braking system (ABS, EBD), wheels and tires, chassis alignment.

Body And Interior:

Body panels, doors, windows, locks, interior trim, seats, airbags, climate control system (HVAC), infotainment system, lighting (interior and exterior).

Electrical And Electronics:

Wiring diagrams, battery, alternator, starter, fuse box locations, body control module (BCM), lighting controls, accessory circuits, diagnostic trouble codes (DTCs).

Maintenance:

Routine service intervals, oil and filter changes, air filter replacement, spark plug replacement, coolant flushes, brake fluid changes, belt inspection and replacement.

Diagnostics:

Troubleshooting guides, diagnostic procedures for common faults, fault code interpretation, circuit testing, component testing.

Repair:

Component removal and installation, engine overhauls, transmission rebuilds, brake system repairs, suspension component replacement, electrical system repairs, bodywork repair procedures.

Specifications:

Torque specifications, fluid capacities, component clearances, technical data for all major systems, diagnostic parameters.

Scope:

Comprehensive, covering all aspects from basic maintenance to complete engine and transmission overhauls. Includes detailed diagnostic procedures and wiring diagrams.

📊 Manual Specifications

Digital Format:

Portable Document Format (PDF)

Searchability:

Likely fully searchable text, allowing quick access to specific information.

Image Quality:

High-resolution diagrams, illustrations, and photographs for clarity.

Digital Reproducibility:

Printable for on-demand use in a workshop environment.

Digital Format:

N/A (Digital file)

Digital Format:

N/A (Digital file)

⚙️ Engine Specifications

Engine Name:

2.0i 16V (EW10J4)

Engine Type:

Inline-4, naturally aspirated gasoline

Displacement:

1997 cc (2.0 Liters)

Bore X Stroke:

85.0 mm x 88.0 mm

Compression Ratio:

10.5:1 (typical)

Valvetrain:

DOHC, 16 valves (4 valves per cylinder), Variable Valve Timing (VVT) on intake.

Horsepower:

136 PS (134 bhp / 100 kW) @ 6000 rpm

Torque:

192 Nm (142 lb-ft) @ 4000 rpm

Fuel Delivery:

Multi-point electronic fuel injection (MPI) with sequential injection.

Fuel Type:

Unleaded gasoline (RON 95 recommended)

Emission Control:

Catalytic converter, Euro 3/4 emissions standard.

Type:

Liquid-cooled, pressurized system.

Type:

Wet sump, pressurized lubrication.

🔧 Transmission

Type:

5-speed manual transmission (ML5C or similar).

Type:

4-speed automatic transmission (AL4 or similar).

Gear Ratios Manual:

Refer to manual for specific ratios (e.g., 1st: ~3.46, 2nd: ~1.92, 3rd: ~1.33, 4th: ~1.00, 5th: ~0.84, Reverse: ~3.00, Final Drive: ~4.06).

Clutch:

Hydraulically operated dry single-plate clutch.

Transmission Fluid Manual:

API GL-5, SAE 75W-80 synthetic gear oil (e.g., Total Transmission Gear 80W-85).

Transmission Fluid Automatic:

ATF (Automatic Transmission Fluid) – e.g., Mobil ATF 3309 or equivalent.

📐 Dimensions

Body Styles:

3-door hatchback, 5-door hatchback, 5-door estate (break).

Length:

Approx. 4136 mm (hatchback), 4275 mm (estate)

Width:

Approx. 1716 mm

Height:

Approx. 1430 mm (hatchback), 1470 mm (estate)

Wheelbase:

Approx. 2609 mm

Curb Weight:

Approx. 1250-1350 kg (depending on body style and equipment).

Gross Vehicle Weight Rating:

Refer to vehicle's VIN plate for exact GVWR.

Luggage Capacity Hatchback:

Approx. 324 liters (seats up)

Luggage Capacity Estate:

Approx. 454 liters (seats up)

🛡️ Safety Features

Euroncap Rating:

4 stars (for original Xsara generation, 1999 model tested). 2005 model may have updated features but likely retains a similar structural integrity baseline.

Braking System:

Front ventilated discs, rear solid discs. ABS (Anti-lock Braking System) with EBD (Electronic Brakeforce Distribution) typically standard on 16V models.

Traction Control:

Optional (ASR - Anti-Slip Regulation) on some variants.

Airbags:

Driver and front passenger airbags standard. Side airbags often optional.

Seatbelts:

Pre-tensioning front seatbelts, ISOFIX child seat anchor points.

Chassis Design:

Engineered for crumple zones and safety cage to absorb impact energy.

💡 Technology Features

Audio System:

Factory fitted CD player with RDS, often with steering wheel audio controls on higher trims. Speaker configuration varies.

Navigation:

Optional factory navigation system (RT2 or similar) available on some models.

Cruise Control:

Optional cruise control and speed limiter functionality available on some variants.

Connectivity Options:

Limited by modern standards; typically basic radio/CD connectivity. Later models might have auxiliary input or phone pre-wiring.

🔧 Maintenance

Oil Change Interval:

Every 20,000 km or 12 months, whichever comes first. (Using synthetic oil).

Air Filter Replacement:

Every 40,000 km or 24 months.

Spark Plug Replacement:

Every 60,000 km (typically iridium or platinum tipped plugs).

Coolant Replacement:

Every 60,000 km or 4 years. Use Citroën-approved long-life coolant (e.g., Type D).

Brake Fluid Replacement:

Every 2 years, regardless of mileage. Use DOT 4 brake fluid.

Engine Oil Specification:

ACEA A3/B4 or API SL/SJ, viscosity grade SAE 5W-40 or 5W-30 (synthetic).

Engine Oil Capacity:

Approx. 4.5 liters (including filter).

Coolant Specification:

Citroën Type D antifreeze/coolant (red/pink, ethylene glycol based).

Power Steering Fluid:

ATF Dexron III or equivalent.

Engine Performance Issues:

Potential for ignition coil failure, lambda sensor issues, occasional idle control valve problems leading to rough idling.

Transmission Issues:

Wear on clutch components for manual transmissions. Automatic transmissions (AL4) can sometimes suffer from solenoid issues or torque converter problems if not maintained.

Suspension And Steering:

Wear in front suspension components (wishbone bushes, ball joints) and rear axle bearings are common on higher mileage examples.

Electrical Issues:

Corrosion in connectors, faulty window regulators, and issues with interior electronics (e.g., central locking, dashboard lights) can occur.

Timing Belt Replacement:

Crucial to replace the timing belt and tensioners every 120,000 km or 6 years. Failure can cause catastrophic engine damage.

📚 Vehicle History

Citroen Legacy:

Citroën has a long history of innovation in automotive engineering, known for its comfortable ride and avant-garde designs.

Xsara Lineage:

The Xsara replaced the Citroën ZX and was produced from 1997 to 2006. It was part of Citroën's strategy to offer stylish and comfortable compact cars.

Facelift Impact:

The 2005 model represents the latter part of the Xsara's production run, potentially benefiting from minor updates or refinements over its lifecycle.

Production Period:

1997-2006

Manufacturing Locations:

Primarily France (Aulnay-sous-Bois) and Spain (Vigo).

🏆 Awards & Recognition

General Recognition:

The Xsara was generally well-regarded for its comfort, spaciousness, and distinctive design in its segment during its production years.

Safety Awards:

Achieved a respectable 4-star Euro NCAP rating, indicating good occupant protection for its era.