Systems Covered:
General Maintenance, Troubleshooting, Engine Service/Repair, Transmission Service/Repair, Brake System, Wiring Diagram, Electrical System, Suspension, Periodic Lubrication, Steering, Cooling System, Fuel Injection/Fuel System, Emission System, Heater/Air Conditioning, Engine Control System, Chassis/Body, Restraint System, Interior, Differential/Drive, Axle
Engine Control System Coverage:
Detailed coverage of engine control units (ECUs), sensor testing and replacement (e.g., MAP, coolant temperature, oxygen sensors), ignition system diagnostics, and fuel delivery system checks.
Chassis Body Coverage:
Includes detailed information on chassis components, body panel removal and installation, door mechanisms, hinges, locks, and basic body repair procedures.
Restraint System Coverage:
Information on airbag system diagnostics, seatbelt operation and replacement, and SRS (Supplemental Restraint System) component testing.
Steering System Coverage:
Detailed procedures for power steering pump, rack, and column inspection and repair, including fluid checks and bleeding procedures.
Cooling System Coverage:
Radiator, fan, thermostat, water pump, heater core, and coolant circuit diagnostics and replacement, including pressure testing and flushing procedures.
Fuel Injection Fuel System Coverage:
Fuel pump operation, fuel filter replacement, injector testing and cleaning, fuel pressure regulator checks, and EVAP system diagnostics.
Heater Air Conditioning Coverage:
HVAC system component testing, refrigerant handling (where applicable, though R134a was common by this era), blower motor, heater control panel, and recirculation flap diagnostics.
Differential Drive Coverage:
Information on front-wheel drive systems, including transaxle, driveshafts, CV joints, and wheel bearings.
Axle Coverage:
Details on front and rear axle components, including hub assemblies and potentially rear beam axle inspections for the torsion bar models.
Procedures Included:
Diagnostic, Repair, Maintenance, Troubleshooting, Disassembly, Assembly, Cleaning, Reinstalling Procedures, Wiring Diagram interpretation, Engine Control System diagnostics
Troubleshooting Procedures:
Systematic troubleshooting guides for common drivability issues, electrical faults, and mechanical problems, often presented in a flowchart format.
Repair Procedures:
Step-by-step repair instructions with torque specifications for critical fasteners, special tool requirements, and assembly/disassembly sequences for major components.
Interior Procedures:
Removal and installation of interior trim panels, seats, dashboard components, and sound system troubleshooting.
Technical Depth:
Professional level, suitable for local service/repair shops, detailed information for specific vehicle repair
Electrical System Depth:
Extensive wiring diagrams are included, allowing for diagnosis of complex electrical circuits, including lighting, power windows, central locking, and dashboard instrument cluster issues.
Specific Tool References:
The manual would reference specific Citroen special tools required for certain procedures, ensuring accurate and factory-approved repairs.
Primary Engine Options 1998:
Likely included the 1.4L (TU3) and 1.6L (TU5) petrol engines, and potentially the 1.9L naturally aspirated diesel (XUD9) and indirect injection turbodiesel (XUD7TE/DT).
Performance 1.6L Tu5 Approx:
Around 88-90 PS (65-66 kW; 87-89 hp) at approximately 5700-6000 rpm and torque around 137-140 Nm (101-103 lb-ft) at 3200-3400 rpm. Specific figures vary by engine variant and tuning.
Fuel System Petrol:
Multi-point fuel injection (MPI).
Fuel System Diesel:
Direct injection (DI) or Indirect injection (IDI) depending on the specific diesel engine variant.
Common Engine Codes Petrol:
TU3, TU5, EW7 (later models, but possible).
Common Engine Codes Diesel:
XUD7TE, XUD9, XUD9TE.
Exterior Dimensions Approx Hatchback:
Length: ~4180 mm, Width: ~1700 mm, Height: ~1420 mm. (These are approximate and can vary slightly by body style, e.g., hatchback, estate/break).
Exterior Dimensions Approx Estate:
Length: ~4400 mm, Width: ~1700 mm, Height: ~1470 mm. (Estate/Break variant).
Interior Features:
Spacious cabin for its class, known for comfortable seating and innovative interior design elements typical of Citroen.
Curb Weight Approx:
Approximately 1150-1250 kg, depending on engine and equipment. (Specific GVW and towing capacities would be detailed in the manual).
Oil Change Interval Petrol:
Typically every 15,000 km (approx. 9,300 miles) or 12 months, whichever comes first, using synthetic or semi-synthetic oil. Diesel intervals might be similar or slightly shorter. (Specific intervals in manual).
Timing Belt Replacement Petrol:
Approximately every 80,000 - 120,000 km (50,000 - 75,000 miles), depending on engine and type of belt. Crucial to follow manual recommendations to avoid engine damage.
Brake Fluid Replacement:
Typically every 2 years regardless of mileage, as brake fluid absorbs moisture.
Engine Oil Specification Petrol:
Likely API SJ or ACEA A3/B3, viscosity grades such as 10W-40 or 5W-40. (Manual will specify exact grade and capacity).
Coolant Specification:
Ethylene glycol-based coolant, typically a pink or blue OAT (Organic Acid Technology) or HOAT (Hybrid OAT) type, meeting PSA (Peugeot Citroën) specifications. (Manual will specify exact type and capacity).
Brake Fluid Specification:
DOT 3 or DOT 4 brake fluid. (Manual will specify the exact type and replacement interval).
Transmission Fluid Manual:
API GL-4 or GL-5, SAE 75W-80 or 75W-90 gear oil (manual will specify exact type and capacity).
Transmission Fluid Automatic:
Specific ATF (Automatic Transmission Fluid) as per PSA specification (e.g., LT71141 or equivalent), manual will detail type and capacity.
Common Issues:
Potential issues can include electrical gremlins, worn suspension components (especially bushes and ball joints), aging rubber hoses, and issues with the automatic transmission selector cable or ECU if applicable. Early models might have experienced clutch slave cylinder failures. Water ingress into the ECU housing has also been reported on some variants.
Common Issues Suspension:
Wear on front lower suspension arms, bushes, and anti-roll bar links leading to knocking noises and poor handling. Hydractive suspension fluid changes and accumulator checks are crucial if equipped.