Claas Renault Ares 506 606 Workshop Service Repair Manual

Normaler Preis: $16.99
Verkaufspreis: $16.99
Normaler Preis
Grundpreis: pro

The Claas Renault Ares series, encompassing models 546, 556, 566, 616, 626, 636, and 696, represents a robust line of utility and row crop tractors known for their reliable engineering...

23 people are viewing this right now

Typ: Tractor

Anbieter:

Art.-Nr: 138015

Stichworte: Agriculture Ares 506 Ares 606 Ares Series Claas Claas Renault Featured Renault Tractor Tractors

Produktvarianten

Beschreibung

The Claas Renault Ares series, encompassing models 546, 556, 566, 616, 626, 636, and 696, represents a robust line of utility and row crop tractors known for their reliable engineering and versatile application in agricultural settings. These tractors, often powered by Perkins or John Deere diesel engines ranging from approximately 70 to 130 horsepower, feature advanced systems such as Tiptronic powershift transmissions, electronic hitch control, and comprehensive hydraulic systems designed for efficiency and operator comfort. The Ares series, produced during the early 2000s, was a significant advancement, offering a blend of performance and user-friendly design that positioned it competitively within its market segment. This comprehensive Workshop Service Repair Manual, written in English, provides detailed technical information for the maintenance, diagnostics, and repair of the Claas Renault Ares tractors. Covering a vast array of systems including the engine, transmissions, front and rear axles, PTO, electrical, brakes, hydraulics, and operator station, this manual is an essential resource for farm operators, mechanics, and technicians. It includes step-by-step repair instructions, overhaul procedures, diagnostic flowcharts, troubleshooting guides, and precise torque specifications, ensuring that owners and service personnel can effectively maintain the longevity and operational efficiency of their vehicles.

🏷️ Basic Information

Identification

Make:

Claas

Model Family:

Renault Ares

Specific Models Covered:

546, 556, 566, 616, 626, 636, 696

Codes

Chassis Code Prefix:

👋 Introduction

Market Position

Segment:

Utility and Row Crop Tractors

Target User:

Farm operators, agricultural mechanics, workshop technicians, and owners seeking detailed repair information.

Competitive Analysis

Notes:

The Claas Renault Ares series was known for its robust build and versatile application, competing with models from John Deere, Massey Ferguson, and New Holland in its era.

Key Features

Manual Value:

Provides in-depth, actionable information for maintaining and repairing the Ares series, crucial for maximizing uptime and operational efficiency.

📋 Manual Details

Coverage Areas

Primary Focus:

Workshop Service and Repair

Page Count

Total Pages:

Manual Type

Type:

Workshop Service Repair Manual

Language

Language:

English

Format

Format:

Digital (Searchable PDF)

📖 Manual Coverage

Systems Covered

Engine:

Detailed diagnostics, overhaul, component replacement, tuning, emissions controls, lubrication system, cooling system.

Transmissions:

Overhaul, repair, clutch, powershift units, hydraulic controls, troubleshooting of all transmission types fitted.

Front Axle:

Steering system, differential, final drives, suspension components, hub assembly, maintenance and repair procedures.

Rear Axle:

Differential, final drives, PTO drive, axle housing, maintenance, inspection, and repair.

Rear PTO operation, maintenance, repair of drive shafts, clutches, and control systems.

Electrical:

Full wiring diagrams, component testing, diagnostic procedures for starting, charging, lighting, instrumentation, and control modules.

Brakes:

Hydraulic brake system, parking brake, adjustments, component replacement, troubleshooting.

Hydraulics:

Hydraulic pump, valves, cylinders, hitch control, auxiliary hydraulic services, testing, repair, and fluid specifications.

Steering:

Hydrostatic power steering, components, troubleshooting, and adjustment.

Cooling System:

Radiator, fan, thermostat, water pump, coolant specifications, and maintenance.

Fuel System:

Fuel injection pump, injectors, filters, fuel tank, troubleshooting, and maintenance.

Operator Station:

Cabin, controls, seating, HVAC system, safety features.

Wheels And Tires:

Tire sizes, inflation pressures, wheel mounting, and maintenance.

Body And Frame:

Fenders, hood, chassis components, mounting procedures.

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication, safety checks.

Diagnostics:

Systematic troubleshooting guides, fault code interpretation, component testing procedures.

Repair:

Step-by-step repair instructions for all major systems, including disassembly, assembly, and adjustments.

Overhaul:

Complete engine, transmission, and axle overhaul procedures with detailed specifications.

Installation:

Procedures for installing accessories and replacement parts.

Torques And Clearances:

Precise torque specifications for all critical fasteners, bearing clearances, and end-play measurements for engine, transmission, and axle components.

Technical Depth

Depth:

Comprehensive, covering from basic maintenance to full engine and transmission rebuilds, including electrical system diagnostics.

Diagnostic Procedures:

Detailed diagnostic flowcharts and procedures for electrical systems, hydraulic faults, and engine performance issues.

Tools

Special Tools:

Includes a comprehensive list of specialized tools required for specific repair and overhaul procedures, with part numbers where applicable.

📊 Manual Specifications

File Format

Format:

Searchability:

Full text search capability

Zoom:

Multi-level zoom for clarity

Print Quality

Quality:

High-resolution digital copy, suitable for printing specific sections or the entire manual.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Engine Manufacturer:

Perkins / John Deere (depending on specific model variant and region, with Perkins being very common)

Engine Displacement Range:

Approximately 3.9L to 6.8L (specific to engine options fitted to 500 and 600 series)

Engine Type:

4-cylinder and 6-cylinder diesel engines, turbocharged and intercooled on higher HP models.

Performance

Horsepower Range Gross:

Approx. 70 HP to 130 HP (depending on model and engine variant)

Torque Specifications:

Detailed torque values for cylinder head, main bearings, connecting rods, and ancillary components are provided within the manual.

Fuel System

Injection System:

Typically mechanical rotary or inline fuel injection pumps (e.g., Bosch VE, Bosch P7100 on some variants), with common rail systems on later models if applicable, though the core Ares range predates widespread CR.

Fuel Type:

Diesel Fuel

Lubrication

Oil Capacity:

Typically around 8-12 liters, specific capacity for each engine variant is detailed.

Oil Specification:

API CG-4 or higher, SAE 15W-40 or 10W-40 depending on ambient temperature. Specific recommendations found in manual.

Cooling System

Coolant Type:

Ethylene glycol-based antifreeze, meeting Caterpillar or John Deere coolant specifications (e.g., JD Plus-50).

🔧 Transmission

Standard

Transmission Type:

Claas (Renault derived) Tiptronic powershift transmission with manual or electronic control options.

Optional

Optional Transmission:

Certain models may have offered a fully manual synchronized gearbox as a base option.

Features

Powershift Gears:

Typically 4 powershift gears within each of the 3 or 4 synchronized ranges, offering 12 or 16 forward speeds.

Clutch Type:

Wet multi-disc clutch for PTO engagement and powershift operations.

Transmission Fluid Type:

UTTO (Universal Tractor Transmission Oil) or specific manufacturer-approved hydraulic/transmission fluid. SAE 80W-90 or equivalent.

Transmission Fluid Capacity:

Varies by model, typically between 25-35 liters for the main transmission/hydraulic reservoir. Specific capacity detailed in manual.

📐 Dimensions

Exterior

Wheelbase Range:

Approx. 2400mm to 2550mm (depending on specific model)

Weights

Operating Weight Range:

Approx. 4500 kg to 5500 kg (unballasted)

Max Gross Weight:

Typically around 7000 kg to 8000 kg, depending on configuration and regional regulations.

🛡️ Safety Features

Ratings

Rollover Protection:

ROPS (Roll Over Protective Structure) standard, often with optional FOPS (Falling Object Protective Structure).

Active Features

Braking System:

Hydraulically actuated wet disc brakes for reliable stopping power.

Passive Features

Seatbelts:

Seatbelt for operator's seat.

💡 Technology Features

Infotainment

Instrumentation:

Digital display for engine RPM, ground speed, PTO speed, fuel level, engine hours, and diagnostic codes.

Driver Assistance

Pto Control:

Electronic or manual PTO engagement and speed selection.

Hitch Control:

Electronic draft control (EDC) system with implement depth and draft sensing capabilities.

Connectivity

Telematics Options:

While not standard on all early models, later variants or optional packages could have included basic telematics or diagnostic ports.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 hours, depending on operating conditions and oil type used. Refer to manual for exact intervals.

Transmission Fluid Change:

Every 1000-1500 hours. Filter replacement at first change and then every second change, or as specified.

Hydraulic Fluid Change:

Every 1000-1500 hours. Filter replacement as per transmission fluid change recommendations.

Air Filter Replacement:

Inspect every 250 hours, replace as needed or every 500-750 hours. Severe duty may require more frequent inspection/replacement.

Fluid Specifications

Hydraulic Fluid Type:

Claas-approved hydraulic fluid, John Deere Hy-Gard, or equivalent UTF (Universal Tractor Fluid). Viscosity typically ISO VG 46.

Known Issues

Common Wear Items:

Hydraulic pump wear, powershift clutch pack wear, front axle pivot wear, and electrical connector corrosion are potential areas of focus.

Troubleshooting Focus:

The manual provides specific troubleshooting trees for common issues such as starting problems, hydraulic system faults, and transmission shifting issues.

📚 Vehicle History

Brand Heritage

Claas Heritage:

Claas KGaA mbH is a German manufacturer of agricultural machinery. Acquired the Renault tractor division in 2003, integrating their engineering expertise.

Model Evolution

Ares Development:

The Ares series represented a significant modernization of the Renault tractor line, focusing on comfort, performance, and technology, building upon the R basis.

Production

Production Period:

Ares series production spanned roughly from the early 2000s until the introduction of the Arion series. Specific models listed would fall within this timeframe.

🏆 Awards & Recognition

Recognitions

Notes:

The Ares series was well-regarded for its user-friendly design and comfort, often receiving positive reviews in agricultural machinery publications of its time for its balance of performance and ergonomics.