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Claas Renault Axion 810 820 830 840 850 Tractor Complete Workshop Service Repair Manual

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🏷️ Basic Information Identification Make: Claas Renault Model: Axion 810, 820, 830, 840, 850 Product Type: Workshop Service Repair Manual 👋 Introduction Market Position Market Segment: High-horsepower agricultural tractors, suitable...
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Claas Renault Axion 810 820 830 840 850 Tractor Complete Workshop Service Repair Manual
🏷️ Basic Information
Identification
Make:
Claas Renault
Model:
Axion 810, 820, 830, 840, 850
Product Type:
Workshop Service Repair Manual
👋 Introduction
Market Position
Market Segment:
High-horsepower agricultural tractors, suitable for large-scale farming operations.
Competitive Analysis
Competitors:
John Deere 7R Series, New Holland T7 Series, Fendt 700 Vario Series, Massey Ferguson 7700 Series.
Key Features
Engine Technology:
Typically equipped with efficient FPT (Fiat Powertrain Technologies) Cursor engines known for power and fuel economy.
Transmission Technology:
Often features advanced CVT (Continuously Variable Transmission) technology (e.g., Fendt Vario type) for optimal performance and fuel efficiency.
Hydraulic System:
High-capacity hydraulic systems with advanced electronic controls for precise implement management.
Operator Comfort:
Spacious, ergonomic cab designed for long working hours with excellent visibility and noise reduction.
Manual Value Proposition
Cost Savings:
Enables users to perform repairs and maintenance themselves, saving significant costs on labor.
Ease Of Use:
Features step-by-step instructions and pictures to simplify complex repair tasks.
📋 Manual Details
Coverage Areas
Service Procedures:
Complete A-Z coverage of all service and repair procedures
Model Variants Covered:
All Axion 810, 820, 830, 840, 850 models, including all engine, trim, and transmission types
Page Count
Estimated Page Count:
Varies significantly by specific model and engine variant, typically 1000+ pages for a complete workshop manual.
Manual Type
Type:
Workshop Service Repair Manual
Language
Language:
Likely English, though specific language availability may vary by vendor.
Format
Format:
Digital Download (PDF)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, cooling system, lubrication system, fuel system, intake and exhaust systems.
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU) diagnostics and repair.
Transmission:
Powershift/CVT transmission operation, disassembly, assembly, troubleshooting, and repair, including hydraulic systems.
Drivetrain:
Front and rear axle repair, differential service, drive shafts, PTO (Power Take-Off) systems.
Hydraulics:
Hydraulic pump, valve body, cylinders, hoses, filters, and control systems for implement operation and tractor functions.
Steering:
Hydraulic power steering system, steering column, linkage, and components.
Brakes:
Brake system components, hydraulic lines, calipers, discs, parking brake, and ABS (if equipped).
Electrical System:
Wiring diagrams, lighting, battery, alternator, starter, fuses, relays, and diagnostic connectors.
Operator Station:
Cab interior, HVAC system, controls, seating, and instrument panel.
Body And Chassis:
Frame, fenders, hitches, drawbars, and external body panels.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, lubrication points, fluid checks, and general inspections.
Troubleshooting:
Diagnostic charts, symptom analysis, and step-by-step troubleshooting guides for common and uncommon issues.
Component Repair:
Detailed instructions for disassembling, inspecting, repairing, and reassembling all major tractor components.
System Diagnostics:
Procedures for diagnosing and repairing issues within engine, transmission, hydraulic, and electrical systems.
Calibration Procedures:
Specific calibration instructions for electronic systems, sensors, and transmission controls.
Rebuild Procedures:
Comprehensive rebuild instructions for engines, transmissions, and hydraulic components.
Technical Depth
Depth:
Covers basic to advanced repair and diagnostic procedures, suitable for professional technicians and experienced DIY users.
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-quality, ensuring clear text and legible diagrams/images.
Searchability:
Likely text-searchable PDF, allowing users to quickly find specific information.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper:
N/A (Digital Download)
Accessibility
Device Compatibility:
Compatible with all PC & MAC Computers, tablets, and mobile phones.
Software Requirements:
Adobe Reader (free download available).
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
FPT (Fiat Powertrain Technologies)
Engine Family:
Cursor (likely 8.7L or similar)
Emission Standards:
Typically Stage IIIb/Tier 4 Interim or Stage IV/Tier 4 Final depending on model year.
Performance
Horsepower Range:
Approx. 200 HP to 280 HP (rated power, excluding boost) across the 810-850 series.
Torque Range:
Significant torque output, typically in the range of 900 Nm to 1200 Nm, depending on the specific model.
Fuel System
Fuel Injection:
Common Rail direct injection system with electronic control.
Turbocharger:
Variable Geometry Turbocharger (VGT) for improved response and efficiency.
🔧 Transmission
Standard
Transmission Type:
Continuously Variable Transmission (CVT) - Claas's proprietary 'Xeronic' or similar Fendt Vario technology.
Optional
Optional Transmission:
While CVT is standard on high-end models, some earlier or alternative configurations might have offered powershift transmissions (less common on Axion).
Features
Features:
Multiple driving modes (e.g., PTO mode, hitch control mode), cruise control, automatic engine speed adjustment, manual override.
Fluid Specifications
Transmission Fluid Type:
Specific CVT fluid (e.g., Claas Tractran UTTO/THF or equivalent) – consult manual for exact specification and part number.
Fluid Capacities
Transmission Fluid Capacity:
Approximately 20-25 liters, subject to specific model and transmission variant.
📐 Dimensions
Exterior
Wheelbase:
Typically around 2.8-3.0 meters, varying slightly by model configuration.
Weights
Operating Weight:
Typically in the range of 8,000 kg to 10,000 kg, depending on configuration and options.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) certified cab, meeting industry safety standards.
Active Features
Braking System:
Hydraulic disc brakes with power assist, often with integrated parking brake and optional ABS for braking control.
Passive Features
Seatbelts:
Operator seat with integrated seatbelt.
Lighting:
Comprehensive lighting systems including headlights, taillights, work lights, and turn signals.
💡 Technology Features
Infotainment
Cab Features:
Modern cab likely features advanced climate control (HVAC), digital displays, radio/audio systems, and operator comfort controls.
Driver Assistance
Gps Guidance:
Compatibility with GPS autosteer and guidance systems (e.g., Claas GPS Pilot) for precision agriculture.
Telematics:
May include telematics systems for remote monitoring, diagnostics, and fleet management (e.g., Claas Fleet Management).
Connectivity
Isobus:
Standard ISOBUS connectivity for seamless integration with a wide range of compatible implements.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil type. Refer to manual for exact interval.
Hydraulic Fluid Change:
Typically every 1000-2000 operating hours. Filter replacement is critical and often scheduled more frequently.
Transmission Fluid Change:
Specific to CVT, often requiring 1500-2500 operating hours, with strict adherence to fluid specifications. Refer to manual.
Fluid Specifications
Engine Oil Type:
API CJ-4 or CK-4 compliant synthetic or semi-synthetic diesel engine oil, with specific viscosity grade (e.g., 10W-40 or 15W-40) recommended by the manual.
Coolant Type:
Antifreeze/coolant with OAT (Organic Acid Technology) or HOAT (Hybrid Organic Acid Technology) formulation, typically a 50/50 mix with deionized water.
Hydraulic Fluid Type:
UTTO (Universal Tractor Transmission Oil) or THF (Tractor Hydraulic Fluid) with specified ISO VG viscosity grade, and specific approvals (e.g., Claas, John Deere, Massey Ferguson) as per manual.
Known Issues
Common Issues:
Potential issues can include electronic control module (ECM) glitches, wear in CVT components under extreme use, hydraulic system leaks, and standard wear-and-tear on high-usage parts like clutches and brakes. Specific electrical gremlins can also occur.
📚 Vehicle History
Brand Heritage
Brand Origins:
Claas is a German manufacturer of agricultural machinery, known for its combine harvesters and tractors. The Axion series represents their high-horsepower tractor offering, often incorporating technology from their strategic partnerships (historically with Renault Agriculture, hence the 'Claas Renault' branding).
Model Evolution
Axion Development:
The Axion series has evolved significantly, moving from basic mechanical designs to highly sophisticated machines with advanced electronics, CVT transmissions, and precision farming capabilities. The 800 series is positioned as a powerful all-rounder for demanding tasks.
Production
Manufacturing Locations:
Primarily manufactured in Claas's tractor plants, historically including Le Mans, France (due to the Renault acquisition), and potentially other Claas facilities.
🏆 Awards & Recognition
Recognitions
Industry Awards:
While specific awards for the 810-850 series are not detailed in the product info, Claas tractors, particularly those with advanced technology like CVT transmissions, have historically received recognition for innovation and performance in agricultural machinery exhibitions and publications.
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