Clark TMG12 TMG13 TMG15s TMG15 TMG17 TMG18 TMG20 TMG20x TMG25 EPG 15 EPG 18 Forklift Service Repair Manual

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Art.-Nr: 98493

Stichworte: Clark EPG 15 EPG 18 Featured Forklift Forklifts Material Handling TMG Models TMG12 TMG13 TMG15 TMG15s TMG17 TMG18 TMG20 TMG20x TMG25

Produktvarianten

Beschreibung

This manual covers a comprehensive range of forklift trucks, including models TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, and EPG 18. Forklifts are recognized for their robust engineering and reliability, designed for efficient material handling in various industrial environments. This service repair manual provides detailed information to ensure optimal performance and longevity of these essential industrial machines. This 576-page English-language Service Repair Manual offers extensive guidance for technicians, mechanics, and owners. It details maintenance schedules, periodic service, and planned maintenance procedures, alongside in-depth troubleshooting for electrical systems, powertrain, braking, steering, and hydraulic systems. The manual includes step-by-step repair instructions, assembly and disassembly procedures, component overhaul guides, and technical specifications, making it an invaluable resource for maintaining and repairing your forklift trucks.

🏷️ Basic Information

Identification

Make:

Clark

Model:

TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18

Vehicle Type:

Forklift Trucks

Product Type:

Service Repair Manual

Codes

Manual Product Name:

Clark TMG12 TMG13 TMG15s TMG15 TMG17 TMG18 TMG20 TMG20x TMG25 EPG 15 EPG 18 Forklift Trucks Service Repair Manual

👋 Introduction

Market Position

Target Audience:

Technicians, Mechanics, Maintenance Personnel, Forklift Owners and Operators performing DIY repairs

Diy Support:

Empowers users to perform repairs independently, reducing reliance on external service providers.

Key Features

Value Proposition:

Save time and money with DIY repairs; comprehensive factory information

Content Quality:

Original Factory Manual with detailed information, illustrations, schematics, and diagrams

Completeness:

Described as a 'Complete Informational Book' essential for all repair and maintenance tasks.

Reliability:

Original Factory manual ensures accuracy and adherence to manufacturer standards.

Delivery

Delivery Method:

Instant Download

📋 Manual Details

Coverage Areas

Models Covered:

Clark TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18 Forklift Trucks

Product Description Summary:

Original Factory Manual with detailed service repair information, guidance on repair, operation, diagnostics, special repair/maintenance instructions, installation/adjustment instructions, assembly/disassembly, step-by-step instructions, technical specifications, illustrations, schematics, diagrams, and troubleshooting.

Page Count

Total Pages:

Page Count Detail:

576 pages of comprehensive technical information.

Manual Type

Type:

Service Repair Manual

Language

Language:

English

Format

File Format:

Compatibility:

All Versions of Windows & Mac, APP ISO, iPhone, iPad, Android etc.

Required Software:

Adobe PDF Reader

📖 Manual Coverage

Systems Covered

Electrical System:

Wiring, Switches, Instruments, Schematic Diagrams, General Electrical Service Tips, Wiring and Cables, Switches and Sensors, Instrument Panel

Powertrain:

Drive Axle, Hydraulic System, Tilt Cylinders, Uprights

Drivetrain:

Drive Axle (Specifications, Fluid Check/Change, Troubleshooting, Removal/Installation, Overhaul)

Braking System:

Brake System (Specifications, Fluid Check/Fill/Bleed, Pedal/Master Cylinder R&R/Adjustment, Brake R&R, Parking Brake R&R/Adjustment, Brake Overhaul)

Steering System:

Steer System (Specifications, Troubleshooting, Column R&R, Relief Pressure Check/Adjustment, Steering Gear Overhaul, Steer Axle Service, Steer Cylinder Overhaul, Steer Pump Overhaul)

Hydraulic System:

Hydraulic System (Specifications, Fluids and Filters, Troubleshooting, Pressure Checks/Adjustments, Main Pump R&R/Overhaul, Main Control Valve R&R/Overhaul)

Lift System:

Uprights (Specifications, Troubleshooting, Upright Inspection, Carriage/Upright Roller Clearance Checks/Shim Adjustment, Cylinder R&R/Shimming/Overhaul/Replacement, Upright Chain Inspection/Adjustment/Installation, Fork/Carriage R&R, Upright R&R)

Chassis And Body:

Counterweight and Chassis (Specifications, Counterweight R&R, Overhead Guard R&R, Floor Plate/Seat/Seat Deck R&R)

Motors And Controls:

Electric Motors (Specifications, Description, Troubleshooting, Drive Motors Overhaul, Lift Pump Motor Overhaul, Steering Pump Motor Overhaul), Contactors (Specifications, Overhaul), Motor Controls (Specifications, Description, Sequence of Operations, Handset Operation, Diagnostic Status Codes, Controllers R&R)

Electrical Components:

Contactors (Specifications and Overhaul)

Lift Cylinders:

Tilt Cylinders (Specifications, Checks, Adjustments, Removal, Installation, Overhaul)

Counterweight Chassis:

Counterweight and Chassis (Specifications, Counterweight R&R, Overhead Guard R&R, Floor Plate, Seat, Seat Deck R&R)

General Maintenance:

Periodic Service including Maintenance Schedules and Planned Maintenance.

Upright Systems:

Comprehensive coverage of Uprights, including chains and rollers.

Procedures Included

Maintenance:

Periodic Service, Maintenance Schedules, Planned Maintenance, PM Inspection Form, Battery Service, Wheels & Tires Mounting and Maintenance, Fluid Checks and Changes

Repair:

Detailed Service Repair Information, Step-by-step Repair Instructions, Assembly and Disassembly Instructions, Component Overhauls (Drive Axle, Motors, Steering Gear, Cylinders, Uprights, Control Valve)

Diagnostics:

Troubleshooting (Drive Axle, Electric Motors, Steer System, Hydraulic System, Uprights), Diagnostic Status Codes (Motor Controls)

Installation And Adjustment:

Instructions for Installation and Adjustment, Hydraulic Fitting Tightening Procedure, Carriage and Upright Roller Clearance Checks and Shim Adjustment, Parking Brake R&R and Adjustment, Brake Pedal and Master Cylinder Removal, Replacement, and Adjustment

Adjustment Procedures:

Specific procedures for steering relief pressure adjustment and upright roller clearance shim adjustment.

Assembly Disassembly:

Detailed instructions for assembling and disassembling various components.

Overhaul Procedures:

Step-by-step overhaul instructions for major mechanical and electrical components.

Component Replacement:

Detailed procedures for Removal and Replacement of various components like steering columns, brakes, uprights, and forks.

Technical Depth

Depth:

Comprehensive (includes repair, operation, diagnostics, installation, adjustment, assembly/disassembly, technical specifications)

Component Overhaul Depth:

Detailed overhaul procedures for critical components such as drive motors, lift pump motor, steering pump motor, steering gear, cylinders, and main control valve.

Diagnostic Codes:

Includes coverage of Diagnostic Status Codes for motor controls, aiding in fault identification.

Schematics Diagrams:

Includes detailed schematics and diagrams crucial for understanding complex systems.

Electrical Diagnostics:

Provides general electrical service tips and detailed schematic diagrams for troubleshooting.

📊 Manual Specifications

File Format

Printability:

Printable without restrictions

Searchability:

Searchable text

Navigation:

Bookmarks, Crosslinks

Viewability:

Viewable and zoomable on any computer

Content Manipulation:

Copy, Save, Print information

Copy Paste Functionality:

Supports copying of text and graphics for reference or documentation.

Zoom Functionality:

Ability to zoom in on diagrams and text for clarity on intricate details.

Instant Download Availability:

Available for immediate download upon payment completion.

Bookmark Navigation:

Enhanced navigation with integrated bookmarks for quick access to sections.

Print Quality

Graphics Display:

Optimized for Adobe PDF Reader for correct image/graphic display

Binding Type

Binding:

Not Applicable (PDF Digital Download)

Paper Type

Paper Type:

Not Applicable (PDF Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Electric Motors (Drive, Lift Pump, Steering Pump)

Performance

Drive Motor Overhaul:

Detailed overhaul procedures for drive motors

Motor Troubleshooting:

Dedicated troubleshooting guides for Drive Motors, Lift Pump Motor, and Steering Pump Motor.

Fuel System

Power Source:

Battery (Battery Service section available)

🔧 Transmission

Standard

Drive Axle Service:

Comprehensive drive axle service, including overhaul and fluid management

📐 Dimensions

Weights

Counterweight Service:

Includes procedures for counterweight removal and installation

Chassis

Chassis Service:

Covers chassis components like floor plates and seat decks

🛡️ Safety Features

Ratings

General Safety:

Dedicated 'SAFE MAINTENANCE' section covering general safety protocols

Active Features

Lifting Jacking:

Detailed instructions for Lifting, Jacking, and Blocking

Passive Features

Towing Procedures:

Includes specific towing instructions

💡 Technology Features

Infotainment

Instrument Panel:

Detailed coverage of the Instrument Panel.

Driver Assistance

Control Systems:

In-depth information on Motor Controls, including sequence of operations and diagnostic codes.

Connectivity

Wiring Schematics:

Includes Schematic Diagrams for electrical systems.

🔧 Maintenance

Service Intervals

Periodic Maintenance Schedules:

Detailed maintenance schedules and planned maintenance procedures are included.

Pm Inspection Form:

A PM Inspection Form is provided for structured preventative maintenance checks.

Fluid Specifications

Hydraulic Fluids Filters:

Information on Hydraulic Fluids and Filters is provided.

Drive Axle Fluids:

Covers Drive Axle Fluid Check and Change procedures.

Brake System Fluids:

Guidance on Brake System Fluid Check, Fill, and Bleed.

General Fluid Procedures:

Includes 'Hydraulic Fitting Tightening Procedure' under Specifications.

Known Issues

Troubleshooting Coverage:

Extensive troubleshooting sections for major components like Drive Axle, Electric Motors, Steer System, Hydraulic System, and Uprights.

Component Maintenance

Battery Service:

Dedicated section for Battery Service.

Wheel Tire Maintenance:

Covers Wheels & Tires Mounting and Maintenance.

Contactor Overhaul:

Specific instructions for Contactor Specifications and Overhaul.

📚 Vehicle History

Brand Heritage

Manufacturer:

Clark (well-established forklift manufacturer)

Model Evolution

Model Range:

Covers a range of TMG and EPG series models, indicating updates and variations within the Clark product line.