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Clark TMG12 TMG13 TMG15s TMG15 TMG17 TMG18 TMG20 TMG20x TMG25 EPG 15 EPG 18 Forklift Service Repair Manual

$16.99
$16.99
This service repair manual covers the Clark TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, and EPG 18 forklift trucks. Clark is a manufacturer with a legacy...
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Typ: Forklift
Anbieter:
Clark
Art.-Nr: 100985
Stichworte: Clark EPG 15 EPG 18 EPG Models Forklift Forklifts Material Handling TMG12 TMG13 TMG15 TMG15s TMG17 TMG18 TMG20 TMG20x TMG25
Clark TMG12 TMG13 TMG15s TMG15 TMG17 TMG18 TMG20 TMG20x TMG25 EPG 15 EPG 18 Forklift Service Repair Manual
This service repair manual covers the Clark TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, and EPG 18 forklift trucks. Clark is a manufacturer with a legacy in the material handling industry, known for producing durable and reliable equipment. These forklift models represent a range within Clark's industrial material handling offerings. This comprehensive 576-page service repair manual is provided in English and is designed to be a complete resource for maintenance, assembly, disassembly, and repair. It includes detailed procedures, troubleshooting guides, technical specifications, and safety guidelines. The manual covers all major systems, including electrical, drivetrain, braking, steering, hydraulic, and lifting mechanisms, with specific attention to electric motors, drive axle, brake system components, steering system components, hydraulic pump, control valve, tilt cylinders, uprights, forks, carriage, counterweight, and overhead guard. It is intended for forklift owners, operators, maintenance technicians, and repair shops seeking to perform their own maintenance and repairs, offering a cost-effective solution with step-by-step instructions, diagrams, and real photo illustrations.
🏷️ Basic Information
Identification
Make:
Clark
Model:
TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18
Product Type:
Service Repair Manual
👋 Introduction
Market Position
Target Audience:
Forklift owners, operators, maintenance technicians, and repair shops seeking to perform their own maintenance and repairs.
Diy Focus:
Strong emphasis on enabling users to perform repairs themselves, promoting cost savings.
Key Features
Benefits:
Enables users to perform repairs themselves and save money. Provides deep information for maintenance, assembly, disassembly, and servicing. Includes specifications, diagrams, and real photo illustrations for clear step-by-step guidance.
Illustration Quality:
Features actual real photo illustrations and schemes for clear understanding of repair processes.
Completeness Guarantee:
Guaranteed 100% complete and intact manual, ensuring no missing or corrupted information.
Competitive Analysis
Manual Value Proposition:
A comprehensive, all-in-one resource that empowers users to perform their own repairs, saving significant costs compared to professional servicing.
📋 Manual Details
Coverage Areas
Models Covered:
Clark TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18 Forklift Trucks
Page Count
Total Pages:
576
Manual Type
Type:
Complete Service Repair Manual
Language
Language:
English
Format
File Format:
PDF
Searchability:
Searchable PDF format
📖 Manual Coverage
Systems Covered
Electrical System:
Wiring, Switches, Instruments, Schematic Diagrams, General Electrical Service Tips, Wiring and Cables, Switches and Sensors, Instrument Panel, Electric Motors (Drive Motors, Lift Pump Motor, Steering Pump Motor), Contactors, Motor Controls (Specifications, Sequence of Operations, Handset Operation, Diagnostic Status Codes, Controllers Removal and Replacement)
Drivetrain:
Drive Axle (Specifications, Fluid Check and Change, Troubleshooting, Removal and Installation, Overhaul), Wheels and Tires (Specifications, Mounting and Maintenance)
Braking System:
Brake System (Specifications, Fluid Check, Fill, and Bleed, Pedal and Master Cylinder Removal, Replacement, and Adjustment, Brake Removal and Replacement, Parking Brake R&R and Adjustment, Brake Overhaul)
Steering System:
Steer System (Specifications, Troubleshooting, Column Removal and Replacement, Relief Pressure Check and Adjustment, Steering Gear Overhaul, Steer Axle Service, Steer Cylinder Overhaul, Steer Pump Overhaul)
Hydraulic System:
Hydraulic System (Specifications, Fluids and Filters, Troubleshooting, Pressure Checks and Adjustments, Main Pump Removal and Overhaul, Main Control Valve Removal and Overhaul)
Lifting Mechanism:
Tilt Cylinders (Specifications, Checks and Adjustments, Removal and Installation, Overhaul), Uprights (Upright Specifications and Description, Trouble shooting, Upright Inspection, Carriage and Upright Roller Clearance Checks and Shim Adjustment, Cylinder Removal, Shimming, Overhaul and Replacement, Upright Chain Inspection, Adjustment and Installation, Fork and Carriage Removal and Installation, Upright Removal and Replacement)
Chassis And Structure:
Counterweight and Chassis (Specifications, Counterweight Removal and Installation, Overhead Guard Removal and Installation, Floor Plate, Seat, and Seat Deck R&R)
Power Source:
Battery (Battery Service).
Power Steering:
Steer System covers Steer Pump Overhaul and associated components.
Lift Pump:
Electric Motors section includes Lift Pump Motor Overhaul.
Hydraulic Control Valve:
Main Control Valve Removal and Overhaul is a covered procedure.
Upright Mechanism:
Detailed coverage of Uprights including inspection, roller clearance, cylinder overhaul, chain inspection, and upright removal/replacement.
Drive Motor:
Drive Motors: Specifications, Description, Troubleshooting, and Overhaul procedures.
Steering Gear:
Steering Gear Overhaul is a key procedure covered in the Steer System section.
Procedures Included
Maintenance And Servicing:
Safe Maintenance, Lifting/Jacking/Blocking, Towing, Periodic Service (Maintenance Schedules, Planned Maintenance, PM Inspection Form), Battery Service, Fluids and Filters, Checks and Adjustments, Troubleshooting
Assembly Disassembly Repair:
Assembly, Disassembly, Repair, Overhaul procedures for all major components including Drive Motors, Lift Pump Motor, Steering Pump Motor, Contactors, Controllers, Drive Axle, Brake System components, Steering System components, Hydraulic Pump, Control Valve, Tilt Cylinders, Uprights, Forks, Carriage, Counterweight, Overhead Guard, Seat, and Floor Plates.
Diagnostics:
Diagnostic Status Codes for Controllers and troubleshooting for various systems are included.
Installation Replacement:
Removal and Replacement procedures for major components such as Controllers, Drive Axle, Steering Column, Brakes, Hydraulic Pump, Control Valve, Tilt Cylinders, Uprights, Forks, Carriage, Counterweight, Overhead Guard, Floor Plates, Seat, and Seat Deck.
Adjustment:
Adjustments covered include Carriage and Upright Roller Clearance, Parking Brake, and Relief Pressure for the steering system.
Assembly Disassembly:
Covers assembly and disassembly of all major forklift systems and components.
Overhaul:
Extensive coverage of overhaul procedures for all major mechanical and electrical components.
Technical Depth
Depth:
Comprehensive step-by-step operations on repair, diagnosing, servicing, technical maintenance & troubleshooting. Offers full information for repair and maintenance without requiring external service.
📊 Manual Specifications
File Format
Quality:
High quality, complete and intact, no missing/corrupt pages/sections. Bookmarked and searchable.
Printability:
Printable pages.
Zoom Capability:
Zoomable for detailed viewing of diagrams and illustrations.
Digital Format:
PDF format, accessible across multiple devices and operating systems.
Compatibility
Operating Systems:
All versions of Windows & Mac, Linux OS, iPhone, iPad, Android etc.
Required Software:
Adobe PDF Reader
Accessibility
Viewing Printing:
Viewable on any computer, can be zoomed and printed. Can be burned to CD-ROM.
Delivery
Method:
Instant Download
⚙️ Engine Specifications
Primary Engine
Engine Type:
Not specified in product information, but manual covers electric forklift motors (Drive Motors, Lift Pump Motor, Steering Pump Motor).
Performance
Motor Overhaul:
Detailed overhaul instructions for Drive Motors, Lift Pump Motor, and Steering Pump Motor.
Motor Controls:
Detailed information on motor controls, including specifications, sequence of operations, and controller replacement.
🔧 Transmission
Standard
Transmission Type:
Not specified in product information, but manual covers Drive Axle and its overhaul.
📐 Dimensions
Exterior
Forklift Models:
TMG12, TMG13, TMG15s, TMG15, TMG17, TMG18, TMG20, TMG20x, TMG25, EPG 15, EPG 18
Weights
Counterweight:
Counterweight Removal and Installation procedures detailed.
Counterweight R And I:
Counterweight Removal and Installation procedures are thoroughly documented.
🛡️ Safety Features
Active Features
Safety Procedures:
Dedicated section on Safe Maintenance, including Lifting, Jacking, and Blocking procedures, and Towing guidelines.
Electrical Safety:
General Electrical Service Tips are provided for safe handling of electrical components.
Passive Features
Overhead Guard:
Overhead Guard Removal and Installation procedures included.
💡 Technology Features
Driver Assistance
Instrumentation:
Covers Instrument Panel and its related wiring and switches.
Wiring Schematics:
Detailed schematic diagrams of the electrical system are included.
Infotainment
Handset Operation:
Manual covers Handset Operation related to motor controls.
🔧 Maintenance
Service Intervals
Schedule Coverage:
Maintenance Schedules and Planned Maintenance (PM) covered within Periodic Service section.
Pm Inspection Form:
Includes a PM Inspection Form for planned maintenance.
Fluid Specifications
Hydraulic Fluid:
Hydraulic System section includes Fluids and Filters.
Drive Axle Fluid:
Drive Axle section includes Fluid Check and Change.
Brake Fluid:
Brake System section covers Fluid Check, Fill, and Bleed.
Hydraulic Filter:
Hydraulic System section covers Fluids and Filters.
Known Issues
Troubleshooting Coverage:
Troubleshooting sections are integrated throughout the manual for various systems including Electric Motors, Drive Axle, Steer System, Hydraulic System, and Uprights.
Controller Diagnostics:
Diagnostic Status Codes for controllers are provided, aiding in troubleshooting electronic control system issues.
Hydraulic Troubleshooting:
Comprehensive troubleshooting for the hydraulic system, including pressure checks and adjustments.
📚 Vehicle History
Brand Heritage
Manufacturer:
Clark
Clark Legacy:
Clark is a well-established manufacturer in the material handling industry, known for durable and reliable equipment.
Model Evolution
Model Lineup:
Covers a range of Clark TMG and EPG series forklift models, indicating a family of industrial material handling equipment.
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