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Daewoo Espero 1990 Full Service Repair Manual

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The Daewoo Espero, a mid-size family sedan produced from 1990 to 1997, offered a distinctive European styling influenced by designer Giorgetto Giugiaro. Based on the Opel Vectra A platform, it...
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Art.-Nr: 66805
Stichworte: 1990 Car Daewoo Espero
Daewoo Espero 1990 Full Service Repair ManualDaewoo Espero 1990 Full Service Repair ManualDaewoo Espero 1990 Full Service Repair ManualDaewoo Espero 1990 Full Service Repair Manual
The Daewoo Espero, a mid-size family sedan produced from 1990 to 1997, offered a distinctive European styling influenced by designer Giorgetto Giugiaro. Based on the Opel Vectra A platform, it competed with other mid-size sedans of its era and was known for its fuel-efficient four-cylinder engines, such as the 2.0-liter C20NE variant. This model featured a front-wheel-drive layout, available with either a 5-speed manual or a 4-speed automatic transmission, and offered a comfortable ride suitable for everyday use. This comprehensive service and repair manual provides detailed information for the Daewoo Espero, covering its engine, transmission, drivetrain, suspension, steering, brakes, and electrical systems. It includes routine maintenance procedures, diagnostic and troubleshooting guides, and step-by-step repair instructions for all major components. The manual also details technical specifications, fluid capacities, and known issues, serving as an essential resource for owners, mechanics, and technicians to ensure the proper maintenance and repair of the vehicle.
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Espero
Year:
1990
Codes
Vin Prefix:
KDA
👋 Introduction
Market Position
Segment:
Mid-size family sedan
Competitive Analysis
Competitors:
Competed with vehicles like the Hyundai Sonata, Kia Concord, Ford Sierra, Opel Vectra, and other European/Asian mid-size sedans of the era.
Key Features
Design Influence:
Designed by Giorgetto Giugiaro, giving it a distinctive European styling.
Powertrain Options:
Offered with a range of four-cylinder engines, known for their economy and reliability.
📋 Manual Details
Coverage Areas
Service And Repair:
Full vehicle service and repair
Page Count
Estimated Pages:
Approximately 800-1200 (typical for comprehensive service manuals of this era)
Manual Type
Type:
Full Service Repair Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine:
Engine mechanical, lubrication, cooling, fuel, ignition, emission control systems
Transmission:
Manual and Automatic transmission overhaul, diagnosis, and service
Drivetrain:
Front-wheel drive system, CV joints, drive shafts, differentials
Suspension:
Front and rear suspension components, shock absorbers, springs, control arms, wheel alignment
Steering:
Steering gear, power steering system, tie rods, steering column
Brakes:
Brake system components (master cylinder, calipers, pads, rotors, lines), parking brake, ABS (if equipped)
Electrical:
Complete electrical system diagrams, battery, charging system, starting system, lighting, accessories, body electronics
Body:
Body panels, doors, windows, seats, interior trim, exterior trim, HVAC (heating, ventilation, and air conditioning)
Procedures Included
Maintenance:
Routine maintenance procedures, lubrication, fluid changes, filter replacements
Diagnosis And Troubleshooting:
Systematic diagnostic procedures and troubleshooting guides for common problems
Repair And Rebuild:
Step-by-step repair and overhaul procedures for all major components
Disassembly And Assembly:
Detailed instructions for component disassembly and reassembly
Technical Depth
Depth:
Comprehensive, covering from basic maintenance to complete engine and transmission rebuilds, including diagnostics and electrical schematics
📊 Manual Specifications
File Format
File Type:
PDF
Print Quality
Quality:
High-resolution scans, typically printable with clear text and diagrams
Binding Type
Binding:
N/A (Digital PDF)
Paper Type
Paper:
N/A (Digital PDF)
Searchability
Text Search:
Likely text-searchable if properly OCR'd
⚙️ Engine Specifications
Primary Engine
Engine Code:
C20NE (common variant)
Displacement:
2.0 Liters (1998 cc)
Configuration:
Inline-4 cylinder, SOHC (Single Overhead Camshaft)
Bore X Stroke:
86.0 mm x 86.0 mm
Compression Ratio:
9.2:1
Fuel Delivery:
Electronic Fuel Injection (EFI)
Horsepower Approx:
115 PS (90 kW) @ 5800 rpm (varies by market and specific engine tune)
Torque Approx:
170 Nm (125 lb-ft) @ 3200 rpm (varies by market and specific engine tune)
Performance
0 60 Mph Approx:
10-12 seconds (depending on transmission and configuration)
Fuel System
Fuel Type:
Unleaded Gasoline
Fuel Tank Capacity:
Approximately 60 Liters
Ignition System
Type:
Distributor-less Ignition (DIS) or Distributor ignition (depending on market/variant)
🔧 Transmission
Standard
Type:
5-speed Manual Transmission
Optional
Type:
4-speed Automatic Transmission
Features
Transmission Fluid Manual:
Dexron III or equivalent ATF
Transmission Fluid Automatic:
Dexron III or equivalent ATF
📐 Dimensions
Exterior
Length:
Approx. 4650 mm
Width:
Approx. 1770 mm
Height:
Approx. 1420 mm
Wheelbase:
Approx. 2700 mm
Weights
Curb Weight Approx:
1300-1450 kg (depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Data:
Limited specific data available for 1990 model year in global databases, but typical for its era focused on basic structural integrity.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) on some trims
Passive Features
Airbags:
Driver-side airbag may have been optional or standard on higher trims.
Seatbelts:
Three-point seatbelts in front, two-point or three-point in rear (depending on seating position).
💡 Technology Features
Infotainment
Audio System:
Factory AM/FM stereo with cassette player, optional CD player on higher trims. Speaker configuration typically 4-6 speakers.
Driver Assistance
Cruise Control:
Optional on some models.
Connectivity
Phone Integration:
N/A (No factory integrated Bluetooth or smartphone connectivity).
🔧 Maintenance
Service Intervals
Oil Change:
Every 5,000 - 7,500 miles (8,000 - 12,000 km) or 6-12 months, whichever comes first.
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plugs Replacement:
Every 30,000 - 50,000 miles (48,000 - 80,000 km), depending on plug type.
Timing Belt Replacement:
Critical: Typically every 40,000 - 60,000 miles (64,000 - 96,000 km) or 4-5 years for the C20NE engine, as it's an interference engine.
Fluid Specifications
Engine Oil:
API SG/SH or higher, SAE 10W-40 or 10W-30 recommended for most climates.
Coolant:
Ethylene Glycol based antifreeze, 50/50 mix with distilled water.
Brake Fluid:
DOT 3 or DOT 4.
Known Issues
Common Problems:
Potential issues include early generation ABS sensor failures, minor electrical gremlins, and wear on suspension components due to age. Timing belt maintenance is paramount.
Fluid Capacities
Engine Oil Capacity:
Approx. 4.0 - 4.5 Liters (with filter change)
Cooling System Capacity:
Approx. 6.5 - 7.0 Liters
📚 Vehicle History
Brand Heritage
Daewoo Origins:
Daewoo Motor was a South Korean manufacturer, part of the Daewoo Group, established in the 1980s, initially through a partnership with General Motors.
Model Evolution
Introduction Year:
Launched in 1990.
Design Basis:
Based on the chassis and mechanicals of the Opel Vectra A (GM's European division).
Production
Production Period:
1990-1997
Manufacturing Locations:
South Korea, also assembled in other countries under license.
🏆 Awards & Recognition
Recognitions
Design Awards:
Recognized for its attractive styling by Giorgetto Giugiaro.
Ratings
Consumer Reports Reviews:
Historical consumer reports data is limited for this specific model year and brand in many Western markets.
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