Vehicle Segment:
Compact SUV / Off-Road Vehicle
Competitors:
Jeep Cherokee (XJ), Mitsubishi Pajero/Montero Sport, Nissan Pathfinder, Toyota 4Runner, Land Rover Discovery.
Durability:
Known for its robust body-on-frame construction and off-road capabilities.
Off Road Capability:
Often featured a selectable or full-time four-wheel-drive system, enhancing its off-road prowess.
Utility:
Practical for hauling cargo and passengers, with a focus on ruggedness over luxury.
Covered Years:
1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006
Estimated Page Count:
Over 1000 pages (estimated for a comprehensive factory service manual)
Type:
Factory Service Repair Manual
Engine Mechanical:
Detailed engine disassembly, assembly, overhaul, component specifications, cooling system, lubrication system.
Engine Performance:
Fuel injection systems (EFI/MPI), ignition systems, emissions control systems, engine diagnostics.
Transmission:
Manual and Automatic Transmission service, overhaul, torque converter, clutch service, gear ratios, fluid specifications.
Drivetrain:
Four-wheel drive (4WD) system, transfer case, differentials (front and rear), axles, driveshafts, CV joints.
Suspension:
Front independent suspension (e.g., torsion bar or coil spring), rear suspension (e.g., leaf spring or coil spring), shock absorbers, springs, bushings, alignment specifications.
Steering:
Power steering system, steering gearbox, steering column, tie rods, wheel alignment.
Brakes:
Front and rear brake systems (disc/drum configurations), hydraulic system, ABS (if equipped), brake fluid specifications, bleeding procedures, component replacement.
Electrical System:
Battery, charging system (alternator), starting system (starter motor), lighting systems, ignition switch, fuses, relays.
Body And Chassis:
Body panel removal and installation, door mechanisms, interior trim, glass, seals, chassis components, corrosion protection.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system diagnosis, service, refrigerant handling, component replacement.
Restraints:
Seat belts, airbags (if equipped), SRS system diagnosis and service.
Body Electrical:
Power windows, power locks, mirrors, wipers, horn, instrumentation, interior lighting.
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic charts, symptom-based troubleshooting guides, common fault identification.
Component Repair:
Step-by-step instructions for the repair and replacement of all major vehicle components.
Diagnostic Procedures:
On-Board Diagnostics (OBD-I/II) codes, scan tool usage, specific component testing procedures.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all vehicle systems, including harness routing and connector locations.
Depth:
Factory-level diagnostic and repair procedures, suitable for professional technicians and advanced DIYers.
Engine Options:
Primarily offered with gasoline engines, including 2.0L and 2.3L 4-cylinder units, and potentially a 3.2L V6 in later models or specific markets. Diesel options may also be available depending on region.
Typical Horsepower:
Approximately 120-140 hp for 2.0L/2.3L gasoline engines (exact figures vary by year and specific engine code).
Typical Torque:
Approximately 130-150 lb-ft for 2.0L/2.3L gasoline engines.
Injection Type:
Electronic Fuel Injection (EFI) or Multi-Point Fuel Injection (MPI).
Common Gasoline Engine Codes:
C20SE, C23NE (examples, specific codes may vary).
Transmission Type:
Typically offered with a 5-speed manual transmission as standard.
Transmission Type:
Optional 4-speed automatic transmission available.
Transfer Case:
Manual or automatic-locking hubs with a 2-speed transfer case for 4WD models.
Automatic Transmission Fluid:
Refer to manual for specific ATF type (e.g., Dexron III or equivalent).
Manual Transmission Fluid:
Refer to manual for specific gear oil type and viscosity (e.g., GL-4 or GL-5).
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 6 months, depending on driving conditions. Consult manual for precise intervals.
Timing Belt Replacement:
If equipped with a timing belt, typically around 60,000-90,000 miles (96,000-145,000 km). Verify if the engine uses a belt or chain.
Engine Oil Viscosity:
Likely 5W-30 or 10W-30 for gasoline engines. Refer to manual for specific API service classification and viscosity.
Coolant Type:
Ethylene Glycol based coolant, typically a green or orange type. Refer to manual for specific type and capacity.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Rust Corrosion:
As with many vehicles of this era, particularly those used in areas with harsh winters or high humidity, rust and corrosion can be a concern on the body, frame, and exhaust system.
Electrical Gremlins:
Age-related electrical issues, such as failing sensors, dashboard warning lights, or intermittent power to accessories, can occur.
Suspension Wear:
Bushings, ball joints, and tie rod ends can wear over time, leading to noisy suspension and imprecise steering.
Transmission Issues:
Automatic transmission longevity can vary; fluid changes are crucial. Manual transmissions are generally robust but clutch wear is a normal maintenance item.
