🏷️ Basic Information

Make:

Daewoo

Model:

Korando

Generation:

Second Generation (C200 based)

Chassis Code:

C200

👋 Introduction

Vehicle Segment:

Compact SUV / Sport Utility Vehicle

Market Target:

Consumers seeking an affordable, rugged, and capable off-road oriented SUV.

Key Competitors Era:

Jeep Cherokee (XJ), Ford Bronco II, Mitsubishi Montero Sport, Toyota 4Runner, Isuzu Trooper, Kia Sportage (later models).

Design Philosophy:

Body-on-frame construction, robust chassis, available four-wheel drive, utilitarian design.

Unique Selling Points:

Towing capacity, off-road capability for its class, distinctive styling.

📋 Manual Details

Coverage Years:

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006

Regions Covered:

Global (with potential variations based on market)

Estimated Pages:

Over 1000 pages (typical for a comprehensive workshop manual)

Type:

Service and Repair Workshop Manual

Language:

English

Format:

Digital (likely PDF)

📖 Manual Coverage

Engine Mechanical:

Engine assembly, cylinder head, engine block, pistons, crankshaft, camshaft, timing systems (belt/chain), lubrication system, cooling system, fuel injection system (mechanical and electronic components), emission control systems.

Engine Electrical:

Ignition system, starting system, charging system, engine control unit (ECU) diagnosis, sensors, actuators, wiring diagrams.

Transmission Manual:

Clutch system, gearbox assembly, shift mechanisms, driveshafts, universal joints, final drive (differentials).

Transmission Automatic:

Automatic transmission assembly, torque converter, valve body, electronic controls, hydraulic systems, cooling.

Drivetrain:

Four-wheel drive (4WD) system operation and servicing, transfer case, front and rear axles, differentials.

Suspension:

Front suspension (e.g., double wishbone), rear suspension (e.g., multi-link or leaf spring depending on variant), shock absorbers, springs, control arms, bushings, steering knuckles.

Steering:

Steering system components, power steering pump, steering rack/gearbox, tie rods, steering column, alignment specifications.

Brakes:

Brake system components (discs, drums, calipers, master cylinder, slave cylinders), hydraulic lines, brake fluid specifications, ABS (Anti-lock Braking System) diagnosis and components, parking brake.

Body And Chassis:

Body construction, frame (if applicable), exterior panels, doors, hood, tailgate, interior trim, glass, sealing, rust prevention.

Electrical System Lighting:

Headlights, taillights, interior lighting, turn signals, hazard lights, wiring for lighting circuits.

Electrical System Accessories:

Power windows, power locks, mirrors, windshield wipers and washers, horn, audio system, climate control fan, accessory circuits.

HVAC:

Heating, Ventilation, and Air Conditioning (HVAC) system components, refrigerant handling, compressor, condenser, evaporator, blower motor, controls.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, belt inspection and replacement, tire rotations, brake pad inspection.

Engine Repair:

Engine overhauls, cylinder head removal/installation, piston and connecting rod replacement, crankshaft installation, timing chain/belt replacement, gasket replacement.

Transmission Repair:

Clutch replacement, gearbox disassembly/reassembly, automatic transmission servicing, fluid changes, seal replacement.

Brake Service:

Brake pad and shoe replacement, rotor/drum resurfacing/replacement, caliper servicing, brake line repair, bleeding the brake system, ABS component testing and replacement.

Suspension And Steering Repair:

Shock absorber/strut replacement, ball joint replacement, control arm bushing replacement, tie rod end replacement, power steering pump replacement, steering rack repair.

Electrical Diagnosis:

Troubleshooting electrical faults, reading diagnostic trouble codes (DTCs), testing sensors and actuators, repairing wiring harnesses, circuit tracing using wiring diagrams.

Body And Trim:

Door panel removal, interior trim panel replacement, bumper repair/replacement, body panel alignment, glass replacement.

HVAC Servicing:

Refrigerant evacuation and recharging, component replacement (compressor, condenser, evaporator), leak testing, blower motor replacement.

Troubleshooting Guides:

Common problems and their solutions, diagnostic flowcharts, symptom-based troubleshooting.

Depth:

Comprehensive (from basic maintenance to major component overhauls and complex diagnostics).

📊 Manual Specifications

File Type:

PDF

Searchability:

Searchable text content for quick information retrieval.

Printability:

Printable pages for on-site reference.

Image Resolution:

High resolution for clear diagrams and illustrations.

Binding:

N/A (Digital format)

Paper Quality:

N/A (Digital format)

⚙️ Engine Specifications

Engine Code:

C20NE (early models), X20SE, X22SE, C22SED (petrol), R2 (diesel), OM601 (Mercedes-Benz diesel variant)

Engine Type:

Inline-4 Cylinder, DOHC, EFI (petrol); Inline-4 Cylinder, Turbocharged Diesel

Displacement Petrol:

2.0 L (1998 cc), 2.2 L (2198 cc)

Displacement Diesel:

2.3 L (2300 cc)

Horsepower 2.0L Petrol:

Approx. 113 hp (84 kW) @ 5400 rpm (varies by specific engine and market)

Torque 2.0L Petrol:

Approx. 170 Nm (125 lb-ft) @ 3000 rpm (varies by specific engine and market)

Horsepower 2.2L Petrol:

Approx. 127 hp (93 kW) @ 5000 rpm (varies by specific engine and market)

Torque 2.2L Petrol:

Approx. 190 Nm (140 lb-ft) @ 3000 rpm (varies by specific engine and market)

Horsepower Diesel:

Approx. 76 hp (56 kW) @ 4000 rpm (naturally aspirated R2), ~95 hp (70 kW) (turbocharged variants)

Torque Diesel:

Approx. 142 Nm (105 lb-ft) (naturally aspirated R2), ~170 Nm (125 lb-ft) (turbocharged variants)

Fuel Delivery:

Electronic Fuel Injection (EFI) for petrol engines; Indirect Injection (IDI) or Direct Injection (DI) for diesel engines.

Fuel Type:

Unleaded gasoline (Petrol), Diesel fuel.

Ignition System:

Distributorless Ignition System (DIS) or Distributor-based ignition depending on year/model.

🔧 Transmission

Transmission Type:

5-speed Manual Transmission

Transmission Type:

4-speed Automatic Transmission

Drivetrain Options:

Part-time Four-Wheel Drive (4WD) with selectable 2WD/4WD High/4WD Low.

📐 Dimensions

Length:

Approx. 4340 mm (170.9 in) (varies slightly by specific model/bumper design)

Width:

Approx. 1755 mm (69.1 in)

Height:

Approx. 1640 mm (64.6 in) (varies slightly by model/roof rack)

Wheelbase:

Approx. 2630 mm (103.5 in)

Curb Weight Approx:

1600 - 1800 kg (3527 - 3968 lbs) (varies significantly by engine, transmission, and equipment)

Towing Capacity Approx:

Up to 2000 kg (4400 lbs) (braked trailer, check local regulations and vehicle specifics)

🛡️ Safety Features

Crash Test Results:

Limited official global crash test data available for this era of Daewoo models. Domestic Korean safety standards applied.

ABS:

Anti-lock Braking System (ABS) often optional or standard on higher trims.

Traction Control:

Traction Control System (TCS) may be available on later or higher-spec models.

Airbags:

Driver and front passenger airbags typically standard or optional.

Seatbelts:

3-point seatbelts with pretensioners for front occupants, 3-point or lap belts for rear occupants.

💡 Technology Features

Audio System:

Basic AM/FM radio, cassette player, or CD player. May have aftermarket upgrades.

Display Screens:

No integrated color display screens; basic digital/analog instrument cluster and HVAC controls.

Cruise Control:

Available on some higher trim levels.

Parking Assistance:

No factory-fitted parking sensors or backup cameras.

Bluetooth:

Not available from factory; requires aftermarket installation.

Usb Ports:

Not available from factory; requires aftermarket installation.

🔧 Maintenance

Oil Change Interval Petrol:

Every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, whichever comes first (refer to specific manual for exact mileage and driving conditions).

Oil Change Interval Diesel:

Every 5,000 - 7,500 km (3,000 - 4,500 miles) or 6 months, whichever comes first (diesel engines often require more frequent oil changes).

Air Filter Replacement:

Every 20,000 - 30,000 km (12,000 - 18,000 miles).

Fuel Filter Replacement Petrol:

Every 40,000 - 60,000 km (25,000 - 37,000 miles).

Fuel Filter Replacement Diesel:

Every 20,000 - 30,000 km (12,000 - 18,000 miles) (critical for diesel systems).

Spark Plug Replacement Petrol:

Every 40,000 - 80,000 km (25,000 - 50,000 miles) depending on spark plug type (standard vs. platinum/iridium).

Timing Belt Replacement:

Crucial! Typically every 60,000 - 100,000 km (37,000 - 60,000 miles) or 5-7 years for petrol engines. Refer to manual for specific engine. Failure can cause catastrophic engine damage. Diesel timing components vary.

Engine Oil Petrol:

API SG/SH/SJ or ACEA A2/A3, SAE 10W-40 or 15W-40 (check manual for specific viscosity and API rating based on ambient temperature).

Engine Oil Diesel:

API CF-4/CG-4 or ACEA B2/B3, SAE 10W-30 or 15W-40 (diesel-specific oil required).

Coolant:

Ethylene glycol-based coolant, typically a 50/50 mix with deionized water. Green or orange silicate-free coolants compatible with Asian vehicles. Refer to manual for specific type (e.g., G11).

Brake Fluid:

DOT 3 or DOT 4, glycol-based.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil.

Transmission Fluid Automatic:

Dexron III (or equivalent ATFI) automatic transmission fluid.

Power Steering Fluid:

ATF Dexron II/III or specific power steering fluid.

Engine Petrol:

Overheating due to cooling system inefficiency, oil leaks from gaskets, occasional ignition system component failure (coil packs, plugs).

Engine Diesel:

Glow plug issues, injector pump reliability, potential for turbocharger problems on turbocharged variants.

Drivetrain 4Wd:

Wear in transfer case, front CV joint failures, propeller shaft bearing wear.

Suspension And Steering:

Wear in ball joints and bushings, power steering pump leaks, steering play.

Electrical:

Corrosion in wiring connectors, occasional failure of window regulators, aging sensor components.

Bodywork Corrosion:

Rust formation, particularly on wheel arches, sills, and chassis components, common in humid climates or areas with road salt.

📚 Vehicle History

Brand Origin:

Daewoo Motors was a South Korean automotive manufacturer, established in 1982 as part of the Daewoo Group. It experienced a complex history involving acquisitions and eventual dissolution.

Korando Lineage:

The Korando nameplate has a long history, originally dating back to the 1970s with models produced under license from Jeep. The 1996-2006 model represented a significant redesign and was based on the platform of the SsangYong Korando (which Daewoo had previously sold under license).

Crossover With Ssangyong:

This generation of Korando (C200 chassis) shared significant components and design elements with the SsangYong Korando produced concurrently, reflecting the complex corporate relationships of the time.

Manufacturing Locations:

Primarily manufactured in South Korea by Daewoo Motors. Components and assembly may have occurred in other markets under license.

Production Period:

1996 - 2006 (for this specific generation).

Daewoo Dissolution Impact:

Following the financial difficulties and eventual dissolution of Daewoo Motors, the Korando line continued production under SsangYong Motor Company, which had originally developed the platform.

🏆 Awards & Recognition

Awards And Accolades:

The Daewoo Korando did not achieve widespread significant international awards. Its market success was more based on its affordability and utilitarian capabilities in specific regions.

Consumer Reports Ratings:

Information is scarce or inconsistent due to Daewoo's market presence and eventual withdrawal.

Emissions Standards:

Compliant with emissions standards of the era in its primary markets (e.g., Euro 2/3 in Europe, Korean standards).