Daewoo Lanos 1997-2002 Repair PDF Service Manual Download

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Art.-Nr: 75133

Stichworte: 1997 1998 1999 2000 2001 2002 Car Daewoo Lanos

Produktvarianten

Beschreibung

The Daewoo Lanos, produced from 1997 to 2002, is a subcompact vehicle offered in 3-door hatchback, 5-door hatchback, and 4-door sedan body styles. Designed to provide affordable and practical transportation, it competed in a segment alongside popular models like the Ford Fiesta and Opel Corsa. The Lanos was built on the GM T-platform and was available with 1.4L (X14SZ) and 1.6L (X16SZR) inline 4-cylinder engines, both featuring Multi-point Fuel Injection. While not known for advanced technology or luxury features, the Lanos offered a straightforward mechanical design and reasonable fuel economy, making it a sensible choice for budget-conscious buyers in European and Asian markets. This comprehensive service and repair manual provides detailed guidance for maintaining and troubleshooting the Daewoo Lanos (T100 chassis) across its production years. It covers all major vehicle systems, including engine mechanicals, fuel injection, ignition, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the electrical system. The manual includes step-by-step repair instructions, diagnostic procedures for common issues, maintenance schedules, and technical specifications. It is an essential resource for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their Daewoo Lanos.

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Lanos

Generation:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Subcompact to compact car segment.

Target Audience:

Budget-conscious buyers seeking reliable, practical transportation.

Competitive Analysis

Key Competitors:

Ford Fiesta, Opel/Vauxhall Corsa, Volkswagen Polo, Renault Clio, Peugeot 206, Hyundai Accent.

Key Features

Body Styles:

Offered in 3-door hatchback, 5-door hatchback, and 4-door sedan variants.

Value Proposition:

Affordability, reasonable fuel economy, and straightforward mechanics.

📋 Manual Details

Coverage Areas

Years Covered:

1997, 1998, 1999, 2000, 2001, 2002

Market Coverage:

Global (primarily European and Asian markets)

Page Count

Estimated Pages:

Varies by specific engine/trim, typically 500-800 pages for comprehensive service manuals

Manual Type

Type:

Service and Repair Manual

Language

Language:

English

Format

Format:

PDF (Digital Download)

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, cylinder head, block, pistons, crankshaft, camshafts, valve train, timing belts/chains, lubrication system

Engine Management:

Fuel injection systems (MPI), ignition system, emissions control, sensors, ECU diagnosis, engine control module (ECM) operation

Transmission Manual:

Clutch system, gearbox assembly, gear selection, internal components, maintenance, repair

Transmission Automatic:

Automatic transmission operation, fluid, torque converter, valve body, rebuild procedures (if applicable to specific variants)

Drivetrain:

Front-wheel drive system, drive shafts, CV joints, differential (integrated with gearbox)

Suspension:

Front suspension (MacPherson struts), rear suspension (torsion beam or independent), shock absorbers, springs, control arms, alignment specifications

Steering:

Steering column, steering rack, power steering system (hydraulic), tie rod ends, steering linkage

Brakes:

Front disc brakes, rear drum or disc brakes, brake system hydraulics, master cylinder, brake booster, ABS system (if equipped), brake fluid specifications

Electrical System:

Battery, charging system (alternator), starting system (starter motor), lighting system, wiring diagrams, fuses, relays, instrumentation

Body And Chassis:

Body construction, doors, hood, trunk, bumpers, interior trim, body panel removal and installation, rust prevention

HVAC:

Heating, ventilation, and air conditioning (HVAC) system components, refrigerant, operation, troubleshooting

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, brake pad replacement, belt inspection/replacement

Troubleshooting:

Diagnostic procedures for common malfunctions, symptom-based troubleshooting guides, error code interpretation (OBD-II if applicable)

Repair:

Step-by-step repair instructions for all major vehicle systems, component removal and installation

Diagnostics:

Detailed diagnostic information for engine management, ABS, and other electronic systems, including connector pinouts and test procedures

Special Tools:

Identification of required special tools and equipment for specific repair procedures

Technical Depth

Depth:

Comprehensive, covering routine maintenance to major component overhaul and system diagnostics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically text-searchable within the PDF.

Printability:

Printable pages.

Print Quality

Quality:

Digital, quality depends on source document; generally clear and readable for professional use.

Binding Type

Type:

N/A (Digital Download)

Paper Type

Type:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code E1:

X14SZ (1.4L)

Displacement E1:

1389 cc

Configuration E1:

Inline 4-cylinder, SOHC

Horsepower E1:

75 PS (74 hp; 55 kW) @ 5400 rpm

Torque E1:

110 Nm (81 lb-ft) @ 3400 rpm

Secondary Engine

Engine Code E2:

X16SZR (1.6L)

Displacement E2:

1598 cc

Configuration E2:

Inline 4-cylinder, SOHC

Horsepower E2:

86 PS (85 hp; 63 kW) @ 5500 rpm

Torque E2:

130 Nm (96 lb-ft) @ 3400 rpm

Performance

Fuel Type:

Unleaded gasoline

Fuel System

Injection Type:

Multi-point Fuel Injection (MPI)

Emissions Standard:

Euro 2 (or equivalent regional standards)

🔧 Transmission

Standard

Type Standard:

5-speed Manual Transmission

Optional

Type Optional:

4-speed Automatic Transmission

Features

Fluid Type Manual:

API GL-4, SAE 75W-90 or 80W-90 gear oil

Fluid Type Automatic:

Dexron III (or equivalent specification)

📐 Dimensions

Exterior

Length Hatchback:

3995 mm (157.3 in)

Width:

1685 mm (66.3 in)

Height Hatchback:

1400 mm (55.1 in)

Wheelbase:

2520 mm (99.2 in)

Weights

Curb Weight Min:

Approx. 1050 kg (2315 lbs)

Gross Vehicle Weight:

Varies by model and configuration

🛡️ Safety Features

Ratings

Crash Test Results:

Limited official crash test data available for this era of Daewoo vehicles; generally considered to have basic safety standards for its time.

Active Features

Optional on higher trims or specific markets.

Passive Features

Airbags:

Driver airbag standard; passenger airbag optional on some models/markets.

Seatbelts:

Three-point seatbelts front and rear.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player or CD player (optional) on higher trims. Limited speaker configurations.

Navigation:

Not available.

Driver Assistance

Cruise Control:

Rarely fitted, typically not available even as an option.

Connectivity

Bluetooth:

Not available.

Usb Port:

Not available.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Every 10,000-15,000 km (6,000-9,000 miles) or 12 months, whichever comes first.

Oil Filter Replacement:

At each engine oil change.

Air Filter Replacement:

Every 20,000-30,000 km (12,000-18,000 miles).

Spark Plugs Replacement:

Every 40,000-60,000 km (25,000-37,000 miles), depending on type.

Timing Belt Replacement:

Crucial: Every 60,000-90,000 km (37,000-56,000 miles) or 5-6 years due to non-interference engine design in some variants; consult manual for specific engine.

Fluid Specifications

Engine Oil Viscosity E1:

SAE 10W-40 or 15W-40 (depending on climate and oil type).

Engine Coolant:

Ethylene glycol-based antifreeze, 50/50 mix with distilled water. GM-spec coolant recommended.

Brake Fluid:

DOT 3 or DOT 4 hydraulic brake fluid.

Known Issues

Engine:

Premature timing belt failure if not replaced on schedule, minor oil leaks from valve cover gasket, idle control valve issues.

Suspension:

Wear in front suspension bushings and ball joints, strut top mount noise.

Electrical:

Corrosion on electrical connectors, alternator or starter motor wear, minor electrical gremlins in older vehicles.

Body:

Rust formation in common areas such as wheel arches, sills, and around windows, particularly in regions with road salt.

📚 Vehicle History

Brand Heritage

Parent Company:

Daewoo Motor Company (South Korea), later acquired by General Motors.

Model Evolution

Predecessor:

Daewoo Nexia/Cielo (based on Opel Kadett E platform).

Platform Basis:

Based on the GM T-platform, shared with models like the Opel Corsa B and Chevrolet Corsa.

Production

Production Years:

1997-2002

Manufacturing Locations:

South Korea (main production), Poland (FSO Daewoo), Romania (Rodae), Uzbekistan (UzDaewooAuto).

🏆 Awards & Recognition

Recognitions

Awards Received:

No significant industry awards typically cited for this model; positioned as a value-oriented vehicle.