Daewoo Leganza 1997 Repair Service Manual

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Stichworte: 1997 Car Daewoo Leganza

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Beschreibung

The 1997 Daewoo Leganza, chassis code V100, is a mid-size sedan that entered the market with a distinctive, flowing European-inspired styling. Designed to compete with established rivals such as the Honda Accord and Toyota Camry, the Leganza aimed to offer a compelling value proposition, often featuring a well-equipped interior and a notable focus on aesthetics. It was powered by a 1998 cc inline-4 engine, producing approximately 130 horsepower, and was available with either a 5-speed manual or a 4-speed automatic transmission. This model represented Daewoo's effort to establish a strong presence in competitive global automotive segments through a blend of attractive design and accessible pricing. This comprehensive factory service manual provides detailed repair and maintenance procedures for the 1997 Daewoo Leganza. Its scope covers all major vehicle systems, including engine mechanicals and management, manual and automatic transmissions, drivetrain, suspension, steering, brakes, and the complete electrical system. The manual details scheduled maintenance, engine and transmission repairs, brake system overhauls, electrical diagnostics, and suspension alignment, offering factory-level technical detail with specific torque specifications and clearances. It serves as an essential resource for owners, mechanics, and technicians seeking to maintain, diagnose, and repair this vehicle effectively.

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Leganza

Year:

Codes

Chassis Code:

👋 Introduction

Market Position

Segment:

Mid-size sedan.

Target Audience:

Designed to compete in a crowded segment against established Japanese and American rivals, offering a blend of European styling influences and accessible pricing.

Competitive Analysis

Competitors 1997:

Honda Accord, Toyota Camry, Ford Mondeo, Opel Vectra, Volkswagen Passat.

Key Features

Styling:

Distinctive, flowing European-inspired styling, often praised for its departure from more conventional sedan designs of the era.

Interior Appointments:

Generally well-equipped for its price point, often featuring power accessories, air conditioning, and comfortable seating.

Value Proposition:

Offered a compelling value proposition with a focus on features and styling at a competitive price point.

📋 Manual Details

Coverage Areas

Scope:

Comprehensive repair and service procedures for the 1997 Daewoo Leganza.

Page Count

Estimated Pages:

Varies based on specific engine/transmission combinations, but typically extensive for a full service manual.

Manual Type

Type:

Factory Service Manual / Workshop Manual

Language

Language:

English (likely, as it's a product for sale in English-speaking markets)

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Detailed disassembly, assembly, inspection, and repair procedures for all engine variants. Includes cylinder head, block, pistons, crankshaft, camshafts, valvetrain, cooling system, lubrication system.

Engine Management Efi:

Fuel injection system, ignition system, sensors (MAP, TPS, O2, coolant temp), actuators, ECU diagnostics, emission control systems.

Transmission Manual:

Clutch system, gearbox disassembly, inspection, repair, and adjustment, shift linkage.

Transmission Automatic:

ATF system, valve body, torque converter, planetary gear sets, overhaul procedures, diagnostic troubleshooting.

Drivetrain:

Front axle, drive shafts, CV joints, differential, wheel bearings.

Suspension:

Front and rear suspension components (struts, shock absorbers, control arms, bushings, springs), alignment specifications, wheel hub assembly.

Steering:

Power steering system (pump, hoses, rack and pinion, fluid), steering column, wheel alignment.

Brakes:

Hydraulic system (master cylinder, brake lines, calipers, wheel cylinders), disc and drum brake overhaul, parking brake system, ABS system (if equipped).

Electrical System Chassis:

12V battery system, charging system (alternator), starting system (starter motor), fuses, relays, lighting (headlights, taillights, interior), horn, wipers, washers.

Electrical System Body:

Power windows, power door locks, mirrors, seats, sunroof, interior lighting, HVAC controls, instrumentation cluster.

HVAC:

Air conditioning system (refrigerant, compressor, condenser, evaporator), heating system (heater core, blower motor), climate controls, component testing and repair.

Body Exterior:

Body panel removal and installation, door mechanisms, hood and trunk latches, bumpers, glass replacement, seals, trim.

Body Interior:

Seat removal, dashboard disassembly, console, headliner, door panels, carpet.

Diagnostics Troubleshooting:

Systematic diagnostic flowcharts, symptom-based troubleshooting, fault code interpretation (OBD-I likely for '97 models).

Procedures Included

Maintenance Scheduled:

Oil changes, filter replacements, spark plug replacement, timing belt inspection/replacement, fluid checks and changes (coolant, brake fluid, power steering fluid, transmission fluid).

Repair Engine:

Engine rebuilds, head gasket replacement, piston ring replacement, bearing replacement, oil pump replacement, water pump replacement.

Repair Transmission:

Transmission overhaul, clutch replacement, torque converter replacement, seal replacement.

Repair Brakes:

Brake pad/shoe replacement, rotor/drum resurfacing/replacement, caliper/wheel cylinder overhaul, brake line replacement, bleeding the brake system.

Repair Electrical:

Wiring harness repair, component replacement (starter, alternator, sensors), circuit testing, battery diagnosis.

Alignment Suspension:

Wheel alignment specifications and adjustment procedures for camber, caster, and toe.

Diagnostics Engine Performance:

Troubleshooting engine misfires, poor performance, rough idling, fuel economy issues.

Diagnostics Electrical Faults:

Troubleshooting non-functioning components, intermittent electrical issues.

Technical Depth

Depth:

Factory-level technical detail suitable for professional technicians, covering complete disassembly, repair, and reassembly of major vehicle systems.

Diagnostic Tools:

Information on diagnostic connectors and basic diagnostic procedures relevant to 1997 technology (likely OBD-I).

Torque Specifications:

Extensive torque values for all critical fasteners across engine, chassis, and body components.

Clearances Tolerances:

Precise specifications for component clearances and tolerances required for proper operation and longevity.

📊 Manual Specifications

File Format

File Type:

Searchability:

Typically searchable text within PDF for efficient information retrieval.

Print Quality

Resolution:

High-resolution scans or original digital files, ensuring clarity of diagrams and text.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

T20SED

Engine Type 1:

Inline-4, DOHC, 16-valve

Displacement 1:

1998 cc

Bore Stroke 1:

86.0 mm x 86.0 mm

Compression Ratio 1:

9.5:1

Horsepower 1:

130 hp @ 6000 rpm (approx.)

Torque 1:

133 lb-ft @ 4400 rpm (approx.)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline (Octane rating as per manual recommendations, typically 87 RON or higher)

Performance

0 60 Mph:

Approx. 9.5 - 10.5 seconds (depending on transmission and conditions)

Engine Code 2

Engine Code 2:

X20SED (Variant of T20SED)

Engine Type 2

Engine Type 2:

Inline-4, DOHC, 16-valve

Displacement 2

Displacement 2:

1998 cc

Horsepower 2

Horsepower 2:

130 hp @ 6000 rpm (approx.)

Torque 2

Torque 2:

133 lb-ft @ 4400 rpm (approx.)

Cooling System

Cooling Type:

Pressurized liquid cooling system

Lubrication System

Oil Type Recommendation:

API SG or higher, SAE 10W-30 or 10W-40 (refer to manual for specific climate/severe service)

Oil Capacity W Filter:

Approx. 4.5 liters (4.8 US quarts) - check manual for exact capacity.

🔧 Transmission

Standard

Transmission Type Standard:

5-speed Manual Transmission

Optional

Transmission Type Optional:

4-speed Automatic Transmission

Features

Automatic Transmission Features:

Electronically controlled, with lock-up torque converter.

Fluid Specifications Automatic

Atf Type:

Dexron III or equivalent (consult manual for definitive specification)

Fluid Specifications Manual

Manual Gear Oil Type:

API GL-4, SAE 75W-90 or 80W-90 (consult manual for definitive specification)

📐 Dimensions

Exterior

Length:

Approx. 4870 mm (191.7 in)

Width:

Approx. 1770 mm (69.7 in)

Height:

Approx. 1420 mm (55.9 in)

Wheelbase:

Approx. 2700 mm (106.3 in)

Weights

Curb Weight:

Approx. 1400-1500 kg (3086-3307 lbs) depending on configuration.

Gross Vehicle Weight Rating:

Refer to vehicle data plate.

Cargo

Trunk Volume:

Generous for its class, facilitating family use.

🛡️ Safety Features

Ratings

NHTSA Ratings 1997:

Specific NHTSA/IIHS crash test data for the 1997 Daewoo Leganza may be limited or not readily available for all markets. The manual will detail the vehicle's safety systems.

Active Features

Anti-lock Braking System (ABS) likely available as an option or on higher trim levels.

Passive Features

Airbags:

Driver and passenger front airbags.

Seatbelts:

Three-point seatbelts for all occupants, with pre-tensioners for front seats likely.

Child Seat Anchors:

Provision for child seat installation.

💡 Technology Features

Infotainment

Audio System:

Factory-installed radio/cassette player with AM/FM tuner, often with optional CD player. Speaker configurations vary by trim.

Driver Assistance

Cruise Control:

Standard or optional feature depending on trim level.

Traction Control:

Less common for base models in 1997, may be present on higher trims or as an option.

Connectivity

Connectivity Features:

Limited by 1997 standards. Primarily focused on basic vehicle functions. Aftermarket solutions for Bluetooth/audio streaming would be necessary.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 miles (8,000 km) or 6 months, whichever comes first. Severe service may require more frequent changes (consult manual).

Air Filter Replacement:

Every 15,000 miles (24,000 km) or 12 months.

Spark Plug Replacement:

Every 30,000 miles (48,000 km) for standard plugs, or as specified for iridium/platinum plugs if fitted.

Timing Belt Replacement:

Crucial: Recommended every 60,000 miles (96,000 km) or 4 years due to potential for catastrophic engine damage if it breaks. Always verify with the specific manual's recommendation.

Fluid Specifications

Coolant Type:

Ethylene Glycol-based antifreeze/coolant, 50/50 mix with distilled water (GM Type I or equivalent, check manual).

Brake Fluid Type:

DOT 3 or DOT 4 brake fluid (consult manual for exact type).

Power Steering Fluid:

ATF Dexron II/III or dedicated power steering fluid (check manual).

Known Issues

Common Problems Engine:

Timing belt failure (if not replaced on schedule), potential for head gasket leaks, oil leaks from valve cover or oil pan seals.

Common Problems Transmission:

Automatic transmission shifting issues, potential leaks from seals.

Common Problems Electrical:

Minor electrical gremlins, issues with power accessories (windows, locks), gauge cluster problems.

Common Problems Suspension Steering:

Wear in suspension bushings, tie rod ends, and ball joints leading to noise or handling issues. Power steering pump whine.

Common Problems Body Interior:

Rust development in common areas (wheel wells, rocker panels), interior trim wear, HVAC blower motor issues.

📚 Vehicle History

Brand Heritage

Brand Origins:

Daewoo Motor was a South Korean manufacturer, part of the larger Daewoo Group, known for its rapid growth and diverse industrial activities.

Model Evolution

Development Basis:

The Leganza was developed from the Daewoo Arcadia (which itself was based on the Oldsmobile Achieva platform, derived from GM's L-body). Significant redesigns were undertaken by IAD in the UK to achieve its distinct European styling.

Production Period:

1997-2002

Production

Manufacturing Location:

South Korea (primarily)

Market Introduction:

Launched globally in 1997, including major markets like Europe and North America.

🏆 Awards & Recognition

Recognitions

Industry Awards:

While specific awards for the 1997 Leganza might be scarce in major Western publications, its styling was often noted. Daewoo vehicles generally aimed for value and feature-rich packages.