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Daewoo KOR-860A0N Service-Reparaturhandbuch

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🏷️ Basic Information Identification Make: Daewoo Model: Leganza Year: 1997 Product Name: Daewoo Leganza 1997 All Service Repair Manual PDF Download 👋 Introduction Market Position Vehicle Segment: Mid-size sedan, competing...
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Art.-Nr: 583091
Stichworte: 1997 Car Daewoo Leganza
Daewoo KOR-860A0N Service-Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Daewoo
Model:
Leganza
Year:
1997
Product Name:
Daewoo Leganza 1997 All Service Repair Manual PDF Download
👋 Introduction
Market Position
Vehicle Segment:
Mid-size sedan, competing in a segment with established players.
Daewoo Strategy:
Daewoo aimed to offer a compelling European-styled vehicle at a competitive price point, leveraging GM's global engineering and design resources.
Competitive Analysis
Key Competitors:
Ford Mondeo, Opel/Vauxhall Vectra, Volkswagen Passat, Peugeot 406, Fiat Croma.
Key Features
Design:
Designed by Giorgetto Giugiaro of Italdesign, featuring a distinctive and often praised European aesthetic.
Interior Space:
Offered a spacious interior for its class, with a comfortable and well-appointed cabin.
Value Proposition:
Positioned as a strong value proposition, offering a good level of equipment and refinement for the price.
📋 Manual Details
Coverage Areas
Language:
English
Format:
PDF Download
Manual Type:
Service and Repair Manual
Page Count:
Extensive (estimated 1500+ pages, typical for comprehensive service manuals)
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, cylinder head, block, crankshaft, pistons, connecting rods, timing systems, lubrication, cooling.
Engine Electrical:
Ignition system, fuel injection system (ECU, sensors, injectors), starter motor, alternator, battery, wiring diagrams, diagnostic codes.
Transmission Manual:
Clutch system, manual gearbox overhaul, gear shifting mechanisms, linkages.
Transmission Automatic:
Automatic transmission overhaul, torque converter, valve body, hydraulic systems, electronic controls, fluid specifications.
Suspension:
Front and rear suspension systems, struts, shock absorbers, control arms, bushings, springs, wheel alignment procedures.
Steering:
Power steering system, steering rack, pump, hoses, steering column, wheel alignment specifications.
Brakes:
Front and rear brake systems (discs/drums), hydraulic system, brake lines, calipers, master cylinder, ABS system (if equipped), bleeding procedures.
Fuel System:
Fuel tank, fuel pump, fuel lines, fuel filter, fuel injectors, evaporative emissions control (EVAP).
Exhaust System:
Exhaust manifolds, catalytic converter, mufflers, pipes, hangers, emissions control components.
Electrical System:
Lighting (headlights, taillights, interior), charging system, starting system, ignition system, fuses, relays, switches, power windows, power locks.
Body And Frame:
Body panel removal/installation, door mechanisms, window regulators, bumpers, structural components, rust repair, interior trim.
HVAC System:
Air conditioning system, heater core, blower motor, climate controls, refrigerant handling, diagnostic procedures.
Procedures Included
Routine Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotations, spark plug replacement, belt inspections.
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides, diagnostic trouble codes (DTCs).
Component Repair:
Detailed step-by-step instructions for removing, inspecting, repairing, and reinstalling major and minor automotive components.
Overhaul Procedures:
Comprehensive rebuild instructions for engines, transmissions, and other major mechanical assemblies.
Electrical Diagnostics:
Testing of electrical circuits, sensor diagnosis, wiring harness repair, component testing using multimeters and oscilloscopes.
Wheel Alignment:
Specifications and procedures for adjusting camber, caster, and toe.
Brake Bleeding:
Procedures for safely bleeding brake fluid, including ABS systems.
Airbag System:
Information on airbag system service, precautions, and component replacement (with safety warnings).
Technical Depth
Depth:
Comprehensive, covering everything from basic maintenance to complete engine and transmission overhauls. Suitable for professional technicians and experienced DIYers.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Likely text-searchable for efficient information retrieval.
Printability:
Printable for convenient workshop use.
Resolution:
High resolution for clear diagrams and text.
Binding Type
Binding:
N/A (Digital Download)
Paper Type
Paper Quality:
N/A (Digital Download)
⚙️ Engine Specifications
Primary Engine
Engine Code:
Ecotec 2.0i (X20SED)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1998 cc (2.0 Liters)
Performance
Horsepower:
Approx. 131-133 PS (96-98 kW) at 5600 rpm (Euro spec)
Torque:
Approx. 185-190 Nm (136-140 lb-ft) at 4400 rpm (Euro spec)
Fuel System
Fuel Delivery:
Multi-point Fuel Injection (MPI)
Fuel Type:
Unleaded Gasoline (Petrol)
Cooling System
Coolant Type:
Ethylene Glycol based coolant (e.g., Dex-Cool compatible or GM spec)
Lubrication System
Oil Type:
API SJ or higher, SAE 5W-30 or 10W-40 (refer to manual for specific temperature ranges)
Oil Capacity:
Approx. 4.5 Liters (4.8 US Quarts) with filter change
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Automatic Control:
Electronic control unit (ECU) for gear selection and shift points.
Fluid Specifications
Automatic Transmission Fluid:
Dexron III or equivalent
Fluid Capacity
Automatic Transmission Fluid Capacity:
Approx. 7.0-7.5 Liters (7.4-7.9 US Quarts) (refer to manual for exact capacity)
Manual Transmission Fluid
Fluid Type:
API GL-4, SAE 75W-90 or 80W-90 gear oil
Fluid Capacity:
Approx. 1.8 Liters (1.9 US Quarts)
📐 Dimensions
Exterior
Length:
Approx. 4770 mm (187.8 inches)
Width:
Approx. 1770 mm (69.7 inches)
Height:
Approx. 1430 mm (56.3 inches)
Wheelbase:
Approx. 2700 mm (106.3 inches)
Track Width Front:
Approx. 1510 mm (59.4 inches)
Track Width Rear:
Approx. 1500 mm (59.1 inches)
Interior
Interior Volume:
Comfortable cabin space for up to five occupants.
Cargo
Trunk Capacity:
Generous for its class, facilitating practical use.
Weights
Curb Weight:
Approx. 1350-1450 kg (2976-3197 lbs) depending on equipment and transmission
🛡️ Safety Features
Ratings
Crash Test Performance:
Varies by region and testing organization; generally considered average for its era. Specific Euro NCAP or NHTSA ratings for this model year may be limited or dated.
Active Features
ABS:
Anti-lock Braking System (ABS) likely available as an option or standard on higher trims.
Traction Control:
Traction Control System (TCS) may have been available as an option on some models.
Passive Features
Airbags:
Driver and passenger front airbags as standard or optional.
Seatbelts:
Three-point seatbelts with pre-tensioners for front occupants.
Rollover Protection:
Reinforced body structure and A/B pillars.
💡 Technology Features
Infotainment
Audio System:
Factory fitted radio/cassette player with AM/FM tuner. Optional CD player and premium sound systems may have been available.
Speaker Configuration:
Typically 4-6 speakers depending on trim level.
Driver Assistance
Cruise Control:
Available on higher trim levels.
Parking Assistance:
No factory parking sensors or rearview cameras were standard for this era.
Connectivity
Connectivity Options:
Limited by era; typically featured basic audio connectivity, with aftermarket options available for auxiliary inputs or Bluetooth.
🔧 Maintenance
Service Intervals
Oil And Filter Change:
Every 7,500 - 10,000 miles (12,000 - 16,000 km) or 6-12 months, whichever comes first (using synthetic oil).
Air Filter Replacement:
Every 15,000 - 30,000 miles (24,000 - 48,000 km).
Spark Plug Replacement:
Every 30,000 - 60,000 miles (48,000 - 96,000 km) depending on plug type (platinum or iridium recommended).
Timing Belt Replacement:
Critical: Every 60,000 - 90,000 miles (96,000 - 144,000 km) or 5-7 years, as failure can cause catastrophic engine damage due to interference design.
Coolant Flush:
Every 30,000 - 50,000 miles (48,000 - 80,000 km) or 2-3 years.
Brake Fluid Flush:
Every 24,000 - 36,000 miles (38,000 - 58,000 km) or 2 years.
Fluid Specifications
Power Steering Fluid:
GM Power Steering Fluid or Dexron III/VI ATF
Brake Fluid Type:
DOT 3 or DOT 4
Known Issues
Engine Reliability:
Timing belt failure if not replaced at recommended intervals. Some reports of head gasket issues in high-mileage examples.
Transmission Reliability:
Automatic transmission can be prone to leaks and occasional shifting issues if not maintained properly. Clutch wear in manual versions is typical.
Electrical System:
Minor electrical gremlins, such as sensor failures, power window motor issues, and interior lighting problems, are not uncommon in older vehicles.
Suspension And Steering:
Wear in bushings, ball joints, and tie rod ends due to age and mileage; power steering pump can develop leaks.
Corrosion:
Prone to rust, especially in areas with harsh winters and road salt exposure, affecting wheel arches, sills, and the underbody.
📚 Vehicle History
Brand Heritage
Daewoo Motors:
Daewoo Motors was a South Korean automobile manufacturer founded in 1982. It was part of the Daewoo Group conglomerate. Daewoo vehicles were known for their stylish designs and competitive pricing, often based on collaborations with European manufacturers.
Model Evolution
Leganza Introduction:
The Daewoo Leganza was introduced in 1997 as a successor to the Daewoo Espero. It was designed by Italdesign and represented a significant step up in design and perceived quality for Daewoo.
Platform Sharing:
The Leganza was built on the V platform, which it shared with other General Motors models in certain markets, underscoring GM's influence.
Production
Production Period:
1997-2002
Manufacturing Locations:
Primarily manufactured in South Korea by Daewoo. Rebadged versions and local assembly occurred in various global markets.
Discontinuation
Daewoo Acquisition:
Following the collapse of the Daewoo Group, Daewoo Motors was acquired by General Motors in 2002. Production of the Leganza ceased as GM restructured its operations.
🏆 Awards & Recognition
Recognitions
Design Awards:
The Leganza's styling, by Giorgetto Giugiaro, was widely praised and often cited as a strong point of the vehicle.
Ratings
Consumer Reports:
Consumer satisfaction and reliability ratings for Daewoo vehicles in this period were mixed to below average compared to established Japanese and European brands, often due to reliability concerns and dealer network issues.
Certifications
Emissions Standards:
Compliant with prevailing emissions standards for its market of sale at the time of manufacture (e.g., Euro 2).
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