This manual covers the 2004 range, including the Matiz, Kalos, Nubira, Lancetti, Tacuma, Rezzo, and Evanda. Vehicles from this era offered a diverse lineup, from compact city cars like the Matiz, known for its maneuverability and fuel efficiency, to larger sedans and MPVs designed for broader utility. These vehicles were engineered to provide accessible transportation, with various engine options ranging from economical 3-cylinder units to more powerful 4-cylinder and V6 configurations. While specific features varied by model and trim level, the overall design emphasized practicality and affordability, making it a notable player in the automotive market during its operational years.
The 2004 Service Repair Manual provides comprehensive factory service and repair information for the listed 2004 models. This manual details essential maintenance procedures, including oil changes, filter replacements, and fluid checks, alongside in-depth repair instructions for engine mechanicals, fuel and ignition systems, cooling, lubrication, and emission controls. It also covers transmission systems, clutch operation, drivetrain components, suspension, steering, braking systems (including ABS), body construction, interior systems, and HVAC. Electrical systems are thoroughly documented with wiring diagrams, and troubleshooting guides are included to assist with diagnostics. This extensive resource is invaluable for independent repair shops, DIY enthusiasts, and service technicians seeking to maintain and repair these vehicles with factory-level accuracy.
Models Covered:
Matiz, Kalos, Nubira, Lancetti, Tacuma, Rezzo, Evanda
Service Manual Identifier:
TIS 2004
Target Audience:
Independent repair shops, DIY enthusiasts, and service technicians working on 2004 Daewoo vehicles.
Advantage:
Provides factory-level detail for multiple Daewoo models in a single, comprehensive package, replicating the official TIS system.
Features:
Includes hundreds of photos and detailed wiring diagrams crucial for accurate diagnostics and repair procedures.
Benefit:
Empowers users with the exact information Daewoo technicians used, enabling efficient and correct repairs, saving time and money.
Primary Coverage:
Factory Service and Repair for Daewoo vehicles
Secondary Coverage:
Body Repair, Wiring Diagrams
Estimated Page Count:
Hundreds (details vary per model, comprehensive coverage)
Type:
Service Repair Manual (TIS - Technical Information System)
Delivery Format:
ZIP Archive
Engine Systems:
Engine mechanical, fuel system, ignition system, cooling system, lubrication system, emission control systems
Transmission Systems:
Manual and automatic transmission systems, clutch operation, drivetrain components
Chassis Systems:
Suspension (front and rear), steering system, braking system (including ABS where applicable)
Body And Interior:
Body construction, panel repair, interior trim, seating systems, doors, windows, HVAC system
Electrical Systems:
Complete wiring diagrams, lighting systems, power accessories, instrument cluster, ECUs, starting and charging systems
Maintenance Procedures:
Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, spark plug replacement, brake pad and rotor replacement
Repair Procedures:
Engine overhaul, transmission repair, suspension component replacement, brake caliper rebuild, electrical component diagnosis and replacement, body panel repair and replacement
Diagnostic Procedures:
Troubleshooting guides, fault code interpretation, symptom-based diagnostics
Disassembly Reassembly:
Detailed step-by-step procedures for component removal and installation
Depth:
Comprehensive, from basic scheduled maintenance to complete engine and transmission rebuilds, including detailed electrical schematics and body repair techniques.
Digital Format:
HTML files, providing web-like navigation and searchability within the archive.
Printability:
Fully printable, designed for high-quality reproduction on standard printers.
Binding Recommendation:
Suitable for binding into a loose-leaf binder for ease of use and page insertion.
Recommended Paper:
Standard printing paper (8.5x11 inches or A4) for printed copies.
Bookmarking:
Bookmarked for efficient navigation to specific sections and models.
Engine Type Matiz:
Inline 3-cylinder, Inline 4-cylinder (specific displacements vary by market, e.g., 0.8L, 1.0L)
Engine Type Kalos:
Inline 4-cylinder (e.g., 1.4L, 1.6L)
Engine Type Nubira:
Inline 4-cylinder (e.g., 1.6L, 1.8L, 2.0L)
Engine Type Lancetti:
Inline 4-cylinder (e.g., 1.4L, 1.6L, 1.8L)
Engine Type Tacuma:
Inline 4-cylinder (e.g., 1.8L, 2.0L)
Engine Type Rezzo:
Inline 4-cylinder (e.g., 1.8L, 2.0L)
Engine Type Evanda:
Inline 4-cylinder, V6 (e.g., 2.0L, 2.5L)
Power Output Range:
Approximately 60 hp (Matiz) to 150 hp (Evanda V6), depending on model and engine variant.
Fuel Delivery:
Multi-point fuel injection (MPI) or Electronic Fuel Injection (EFI) across most models.
Emissions Compliance:
Euro III or equivalent emissions standards for the 2004 model year.
Transmission Options Matiz:
Typically a 5-speed manual transmission.
Transmission Options Kalos Nubira Lancetti:
Available with 5-speed manual or 4-speed automatic transmissions.
Transmission Options Tacuma Rezzo Evanda:
Available with 5-speed manual or 4-speed automatic transmissions, with some larger engines potentially having different auto options.
Clutch Type:
Dry single-plate clutch for manual transmissions.
Length Matiz:
Approx. 3,495 mm (varies slightly by sub-model)
Length Kalos:
Approx. 3,880 mm
Length Nubira:
Approx. 4,260 mm (Sedan), 4,270 mm (Wagon)
Curb Weight Range:
Approx. 750 kg (Matiz) to 1,400 kg (Evanda), depending on model and specification.
Crash Test Ratings:
Varies significantly by model and market. Early Matiz models had lower ratings compared to later models and larger Daewoo vehicles.
Active Safety:
Anti-lock Braking System (ABS) available on higher trims and larger models; Electronic Brakeforce Distribution (EBD) often paired with ABS.
Passive Safety:
Driver and front passenger airbags standard on most models; side airbags and pretensioners available on higher trims/larger vehicles.
Infotainment Features Base:
Basic radio/cassette or CD player, often with AM/FM tuning. Speaker count typically 2-4.
Infotainment Features Optional:
Higher trims might have upgraded audio systems, CD changers, or basic navigation systems in later models or specific markets.
Driver Assistance Features:
Limited by modern standards; features like cruise control were optional on higher trims of larger models. Parking sensors were rare.
Connectivity Features:
Basic; power windows, power locks, and central locking available on higher trims. No integrated Bluetooth or USB ports typically.
Instrument Cluster:
Analogue gauges for speedometer, tachometer (optional), fuel level, and engine temperature. Warning lights for critical systems.
Oil Change Interval:
Typically every 10,000 km or 6 months, whichever comes first. Refer to manual for exact model and engine specifics.
Air Filter Replacement:
Recommended every 20,000-30,000 km or as needed based on driving conditions.
Spark Plug Replacement:
Intervals vary by plug type (e.g., iridium plugs may last longer), typically 40,000-100,000 km.
Engine Oil Spec:
API SG/SH/SJ or ACEA A1/B1, A2/B2, A3/B3. Viscosity typically 5W-30 or 5W-40, depending on climate. Consult manual for exact spec and capacity (e.g., 3.7L for 1.6L engine).
Coolant Spec:
Ethylene glycol-based coolant with corrosion inhibitors. Typically a 50/50 mix with distilled water. Capacity varies by model (e.g., ~5.0L for Matiz).
Brake Fluid Spec:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Auto Spec:
Dexron III or equivalent automatic transmission fluid (ATF). Capacity varies (e.g., ~5.5L for a typical 4-speed auto).
Matiz Common Issues:
Potential for electrical gremlins, rust on body panels (especially wheel arches and sills), and occasional issues with window regulators and cooling fans.
Kalos Nubira Lancetti Common Issues:
Wear on suspension components (bushings, ball joints), potential for catalytic converter issues, and occasional engine management sensor faults.
Tacuma Rezzo Evanda Common Issues:
More prone to wear on automatic transmission components with higher mileage, potential for EGR valve issues, and interior trim rattles.
Brand Origin:
Daewoo Motors was a South Korean automobile manufacturer, part of the Daewoo Group. It went through various ownership changes, eventually being acquired by GM.
Matiz Evolution:
Originally designed by Italdesign Giugiaro, the Daewoo Matiz (M100/M150) was a popular city car known for its compact size and fuel efficiency.
Kalos Evolution:
Introduced as a successor to some smaller Daewoo models, it offered a more modern design and improved features.
Nubira Lancetti Evolution:
Represented Daewoo's efforts in the compact and small family car segments, with the Nubira evolving from its predecessor and the Lancetti being a refreshed or rebadged version in some markets.
Tacuma Rezzo Evanda Evolution:
These models covered the MPV (Tacuma/Rezzo) and executive sedan (Evanda) segments, showcasing Daewoo's broader product range.
Manufacturing Locations:
Primary manufacturing in South Korea, with assembly plants in other countries as well.
Gm Acquisition:
Many Daewoo models were either rebadged or significantly updated under General Motors ownership, often sold under Chevrolet or other GM brands in different markets.
Safety Awards Matiz:
The Matiz often received mixed safety reviews and was not a leader in its class for crash protection, though it was praised for maneuverability and economy.
Value Awards:
Daewoo models, particularly the Matiz and Kalos, were often recognized for their affordability and value for money in their respective market segments.
Customer Satisfaction:
Customer satisfaction varied, often tied to the reliability of specific models and engine types. The manual provides the means to address common reliability concerns.
