Daewoo Sens 2002 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Sens Year: 2002 Product Name: Daewoo Sens 2002 Workshop Repair Service Manual PDF Download Codes Chassis Code: J100 / J150 (platform sharing with...

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Typ: Car

Anbieter:

Art.-Nr: 28463

Stichworte: 2002 Car Daewoo Sens

Produktvarianten

Beschreibung

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Product Name:

Daewoo Sens 2002 Workshop Repair Service Manual PDF Download

Codes

Chassis Code:

J100 / J150 (platform sharing with Pontiac Lemans, Opel Kadett)

👋 Introduction

Market Position

Segment:

Compact car, economy segment

Target Audience:

Value-conscious buyers seeking reliable transportation

Competitive Analysis

Key Competitors:

Hyundai Accent, Kia Rio, Chevrolet Aveo (rebadged Daewoo), Toyota Corolla, Honda Civic (in some markets)

Key Features

Attributes:

Affordable pricing, fuel efficiency, practical design

📋 Manual Details

Coverage Areas

Covered Models:

All Daewoo Sens 2002 Models/Engines/Trim/Transmissions Types

Page Count

Estimated Pages:

1500-2000 (typical for comprehensive workshop manuals)

Manual Type

Manual Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, exhaust system, cooling system, lubrication system

Transmission Drivetrain:

Manual transmission, automatic transmission, clutch, driveshafts, differential

Chassis Suspension Steering:

Front suspension, rear suspension, steering system, wheel alignment

Brakes:

Brake system, ABS (if equipped), brake service procedures

Electrical Electronics:

12V electrical system, battery, alternator, starter, lighting, instruments, body electrical, engine control module (ECM), transmission control module (TCM)

Body Interior:

Body construction, interior trim, doors, windows, seats, HVAC system

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks, tune-ups

Repair Overhaul:

Engine overhaul, transmission rebuild, brake component replacement, suspension repair, electrical diagnostics and repair

Troubleshooting:

Diagnostic flowcharts, symptom-based troubleshooting, common fault codes

Diagnostics:

OBD-II diagnostics, component testing, wiring diagrams

Body Repair:

Includes procedures for body panel replacement, dent repair, and corrosion treatment.

HVAC Repair:

Covers A/C system servicing, heater core replacement, and blower motor diagnostics.

Technical Depth

Depth:

Comprehensive, covering routine maintenance to complete engine and transmission overhauls, including detailed electrical schematics and diagnostic procedures.

Manual Type

Manual Scope:

Comprehensive workshop manual, suitable for professional technicians and advanced DIY mechanics.

📊 Manual Specifications

File Format

File Type:

Searchability:

Likely text-searchable if professionally scanned, enabling quick information retrieval.

Print Quality

Printability:

Designed for digital access but can be printed for workshop use.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper Quality:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Engine Code:

Likely E-TEC II family (e.g., X15S, X16S)

Displacement:

1.5L (1498 cc) or 1.6L (1598 cc)

Configuration:

Inline 4-cylinder, DOHC, 16 valves

Performance

Horsepower:

Approx. 95-105 HP @ 5800-6000 RPM (varies by engine variant)

Torque:

Approx. 130-140 Nm @ 3400-4000 RPM (varies by engine variant)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (Octane rating typically 91 RON or higher)

Cooling System

Coolant Type:

Ethylene Glycol based coolant (e.g., GM DEX-COOL or equivalent)

Lubrication System

Oil Capacity:

Approx. 4.0 - 4.5 Liters (with filter change)

Recommended Oil Viscosity:

SAE 10W-30 or 10W-40 (depending on climate and OEM specifications)

Engine Management

ECU Type:

Likely a Delphi or similar ECU controlling ignition and fuel injection.

🔧 Transmission

Standard

Transmission Type:

5-speed Manual Transmission

Optional

Transmission Type:

4-speed Automatic Transmission

Features

Automatic Transmission Fluid Type:

GM DEXRON III or equivalent

Clutch

Clutch Type:

Dry single plate, hydraulically operated diaphragm spring clutch

Gear Ratios

Manual Gear Ratios:

Specific ratios vary by engine/transmission variant; refer to manual for exact figures.

Automatic Gear Ratios:

Specific ratios vary by engine/transmission variant; refer to manual for exact figures.

📐 Dimensions

Exterior

Body Styles:

4-door Sedan, 5-door Hatchback

Length:

Approx. 4200-4300 mm (Sedan) / 4050-4150 mm (Hatchback)

Width:

Approx. 1700 mm

Height:

Approx. 1400-1450 mm

Weights

Curb Weight:

Approx. 1050-1150 kg

Wheel And Tire

Wheel Bolt Pattern:

Typically 4x100mm or 5x114.3mm depending on exact model variant and era.

Standard Tire Size:

Commonly 175/70 R14 or 185/60 R14, depending on trim and wheel size.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies significantly by market and testing agency; generally modest for its era and price point.

Active Features

Braking:

Front ventilated disc brakes, rear drum brakes. ABS optional on higher trims.

Steering:

Power-assisted rack and pinion steering

Passive Features

Airbags:

Driver and passenger airbags standard on many models. Side airbags optional/market dependent.

Seatbelts:

Three-point seatbelts with pretensioners for front occupants

Body Structure:

Unitized body construction with crumple zones.

💡 Technology Features

Infotainment

Audio System:

AM/FM stereo with CD player (optional) and cassette player. Basic speaker setup.

Display:

Simple analog gauges and basic digital displays for odometer and trip meter.

Driver Assistance

Cruise Control:

Optional on higher trim levels.

Connectivity

Auxiliary Input:

Rarely available; typically no standard USB or Bluetooth connectivity.

🔧 Maintenance

Service Intervals

Oil And Filter Change:

Every 7,500 - 10,000 miles (12,000 - 15,000 km) or 12 months, whichever comes first. Check manual for specific interval.

Air Filter Replacement:

Every 15,000 - 20,000 miles (24,000 - 32,000 km) or 24 months.

Spark Plug Replacement:

Every 30,000 - 40,000 miles (48,000 - 64,000 km), depending on spark plug type (copper vs. platinum/iridium).

Timing Belt Replacement:

Crucial interval! Typically every 60,000 - 80,000 miles (96,000 - 128,000 km) or 5-7 years. Failure can cause catastrophic engine damage (interference engine).

Fluid Specifications

Engine Oil:

API SJ or SL, ILSAC GF-3 rated. SAE 10W-30 or 10W-40.

Coolant:

GM DEX-COOL compatible coolant or equivalent (50/50 mix with distilled water).

Brake Fluid:

DOT 3 or DOT 4.

Power Steering Fluid:

ATF DEXRON III or equivalent.

Known Issues

Common Problems:

EGR valve clogging, ignition coil failure, power window motor issues, exhaust system corrosion, occasional electrical gremlins.

Durability Concerns:

Build quality can be variable; rust prevention may not be as robust as some Japanese or European competitors of the era.

Diagnostics Tools

OBD Standard:

OBD-II compliant

📚 Vehicle History

Brand Heritage

Manufacturer:

Daewoo Motor Company (South Korea)

Acquisition:

Daewoo assets acquired by General Motors in 2002.

Model Evolution

Platform:

Based on the J-body platform, shared with models like the Opel Kadett and Pontiac Lemans.

Generations:

The 2002 model represents a later iteration of the Daewoo Sens/Nexia/Cielo lineage.

Production

Manufacturing Location:

South Korea (primary), also assembled in other countries depending on market.

Production Period:

Daewoo Sens (and its predecessors/variants) produced from the early 1990s through the early 2000s.

🏆 Awards & Recognition

Recognitions

Safety Awards:

No significant safety awards reported for this specific model. Competed in an era where safety standards were evolving.

Ratings

Consumer Satisfaction:

Mixed consumer satisfaction; often cited for affordability but criticized for long-term reliability compared to segment leaders.