Daewoo Tico 1996 Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Daewoo Model: Tico Year: 1996 Codes Chassis Code: KLY3 Engine Code Prefix: F8 👋 Introduction Market Position Segment: City car/Microcar segment. Target Audience: Budget-conscious urban...

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Art.-Nr: 28503

Stichworte: 1996 Car Daewoo Tico

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Beschreibung

🏷️ Basic Information

Identification

Make:

Daewoo

Model:

Year:

Codes

Chassis Code:

Engine Code Prefix:

👋 Introduction

Market Position

Segment:

City car/Microcar segment.

Target Audience:

Budget-conscious urban commuters, first-time car buyers, economy-focused drivers.

Competitive Analysis

Competitors:

Suzuki Alto, Kia Pride, Hyundai Pony, Fiat Cinquecento/Seicento, Ford Ka, Volkswagen Polo (earlier generations).

Key Features

Design Philosophy:

Compact dimensions, fuel efficiency, low running costs, maneuverability in urban environments.

Value Proposition:

Affordable entry price, economical operation, simplicity of design.

📋 Manual Details

Coverage Areas

Coverage Scope:

All Models, Engines, Trim, Transmission Types

Page Count

Estimated Pages:

Approximately 500+

Manual Type

Type:

Workshop Repair Service Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine electricals.

Drivetrain:

Transmission (manual & automatic, if applicable), clutch, drive shafts, differential.

Chassis:

Suspension (front & rear), steering system, brake system (hydraulic, parking brake).

Electrical:

Starting system, charging system, lighting system, instrument cluster, power windows, central locking, audio system, wiring diagrams.

Body:

Exterior body panels, interior trim, doors, glass, bumpers, seats, HVAC system (heating, ventilation, air conditioning).

Procedures Included

Maintenance:

Scheduled maintenance, oil changes, filter replacements, fluid checks and top-offs, tune-ups.

Diagnostics:

Troubleshooting common problems, diagnostic trouble codes (DTCs) interpretation, fault finding for all major systems.

Repair:

Component removal, disassembly, inspection, repair, reassembly, and installation for all major vehicle systems.

Specifications:

Torque specifications, clearances, fluid capacities, electrical specifications, diagnostic parameters.

Adjustments:

Carburetor/throttle body adjustments, clutch adjustment, parking brake adjustment, headlight aiming.

Technical Depth

Depth:

Comprehensive; covers from basic maintenance to full engine rebuilds and complex electrical diagnostics.

📊 Manual Specifications

File Format

File Type:

Portable Document Format (PDF)

Searchability:

Likely text-searchable, enabling quick information retrieval.

Print Quality

Quality:

High-resolution digital reproduction of original factory documentation.

Binding Type

Binding:

N/A (Digital Download)

Paper Type

Paper:

N/A (Digital Download)

⚙️ Engine Specifications

Primary Engine

Configuration:

Inline 3-cylinder, 4-stroke

Displacement:

796 cc (0.8 L)

Bore X Stroke:

72.0 mm x 66.2 mm (approx.)

Compression Ratio:

9.3:1 (typical)

Valvetrain:

SOHC (Single Overhead Camshaft), 12 valves (3 valves per cylinder)

Performance

Horsepower:

38-40 PS (28-30 kW) at approximately 5000-5500 rpm

Torque:

60-65 Nm (44-48 lb-ft) at approximately 3500-4000 rpm

Fuel System

Induction:

Carburetor (e.g., Hitachi DC-T30, Zenith Stromberg type) or early Multi-Point Fuel Injection (MPI) depending on market and exact spec.

Fuel Type:

Unleaded Gasoline (Octane rating 91 or higher recommended)

Engine Notes

Engine Design:

Suzuki-sourced F8C engine family, known for simplicity and reliability.

🔧 Transmission

Standard

Type:

5-speed Manual Transmission

Optional

Type:

3-speed Automatic Transmission (less common)

Features

Clutch:

Dry, single-plate, hydraulically operated (manual).

Gear Ratios:

Specific ratios detailed in the manual; typically designed for economy.

Fluid Specifications

Manual Transmission Fluid:

API GL-4, SAE 75W-90 or SAE 80W-90 gear oil (refer to manual for exact specification and capacity).

Automatic Transmission Fluid:

Dexron III or equivalent (refer to manual for exact specification and capacity).

📐 Dimensions

Exterior

Length:

3,335 mm (131.3 in)

Width:

1,470 mm (57.9 in)

Height:

1,400 mm (55.1 in)

Wheelbase:

2,300 mm (90.6 in)

Ground Clearance:

Approx. 150 mm (5.9 in)

Weights

Curb Weight:

Approx. 650-700 kg (1433-1543 lbs)

Gross Vehicle Weight Rating:

Approx. 1,100 kg (2425 lbs)

Cargo

Trunk Capacity:

Limited; designed for urban use with minimal cargo.

🛡️ Safety Features

Ratings

Crash Test Results:

Not extensively crash-tested by modern standards; generally expected to perform poorly in severe impacts due to its size and construction.

Active Features

Optional or not available on most models.

Traction Control:

Not available.

Passive Features

Airbags:

Driver airbag typically standard; passenger airbag optional or unavailable depending on market.

Seatbelts:

Front and rear seatbelts (3-point front, 2-point rear typically).

Body Construction:

Unitary construction with crumple zones (basic).

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with cassette player; optional CD player on later models or higher trims.

Speakers:

Typically 2-4 speakers.

Driver Assistance

Cruise Control:

Not available.

Connectivity

Usb Aux:

Not available.

Controls

Climate Control:

Manual HVAC system with basic fan speed and temperature controls.

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first.

Air Filter:

Inspect every 10,000 km (6,000 miles), replace as needed.

Spark Plugs:

Replace every 20,000 km (12,000 miles) or as per manual recommendation.

Coolant Flush:

Every 40,000 km (24,000 miles) or 2 years.

Fluid Specifications

Engine Oil:

API SG/SH, SAE 10W-30 or 10W-40 (check manual for precise grade and capacity).

Coolant:

Ethylene glycol-based antifreeze/coolant, mix 50/50 with distilled water.

Brake Fluid:

DOT 3 or DOT 4 (ensure compatibility, check manual).

Power Steering Fluid:

If equipped, typically ATF Dexron II/III or specific power steering fluid (check manual).

Known Issues

Common Wear Items:

Clutch wear, suspension bushings, exhaust system components, brake wear, starter motor, alternator.

Engine Management:

Carburetor tuning issues, minor oil leaks from seals/gaskets, occasional idle instability.

Electrical Quirks:

Wiring loom degradation over time, faulty switches, instrument cluster issues.

Body Corrosion:

Susceptible to rust, particularly in wheel arches, sills, and door bottoms, especially in humid or salty climates.

📚 Vehicle History

Brand Heritage

Brand Origins:

Daewoo Motor Corporation, a South Korean automotive manufacturer.

Model Evolution

Development Basis:

Originally developed as the Daewoo Flyer, based on the Suzuki Alto platform (produced under license).

Generation Years:

First Generation: 1991-1997 (Tico).

Production

Manufacturing Locations:

South Korea (main), with some assembly in other countries.

Production Years:

1991-1997

Market Presence:

Sold in various global markets, including Europe, Asia, and Australia.

🏆 Awards & Recognition

Recognitions

Awards Received:

No major awards or widespread critical acclaim; primarily recognized for its affordability and economy.