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Daihatsu Bertone Rocky F70 F75 F77 Diesel Service Repair Workshop Manual

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The Daihatsu Rocky, produced from the mid-1980s through the 1990s, is a compact SUV and off-road vehicle known for its rugged construction and dependable diesel powertrains. Built with a body-on-frame...
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Daihatsu Bertone Rocky F70 F75 F77 Diesel Service Repair Workshop ManualDaihatsu Bertone Rocky F70 F75 F77 Diesel Service Repair Workshop ManualDaihatsu Bertone Rocky F70 F75 F77 Diesel Service Repair Workshop ManualDaihatsu Bertone Rocky F70 F75 F77 Diesel Service Repair Workshop Manual
The Daihatsu Rocky, produced from the mid-1980s through the 1990s, is a compact SUV and off-road vehicle known for its rugged construction and dependable diesel powertrains. Built with a body-on-frame design and often featuring selectable four-wheel drive with high and low range, the Rocky was engineered for capability and durability, competing with other compact off-roaders of its era. Its diesel engines, typically in the 2.4L to 2.8L range, offered strong low-end torque, making them well-suited for challenging terrain and heavier loads. Daihatsu's reputation for producing reliable and efficient vehicles is evident in the Rocky's robust engineering, making it a capable option for both daily driving and off-road adventures. This comprehensive service repair workshop manual provides detailed factory-level information for the Daihatsu Rocky (F70, F75, F77 body codes). It covers all essential aspects of maintenance, repair, and overhaul for the diesel-powered SUV, including engine mechanical and electrical systems, transmission, drivetrain, suspension, steering, brakes, and the complete electrical system. With hundreds of pages of content, the manual includes step-by-step repair instructions, diagnostic procedures, torque specifications, and numerous diagrams and photos. This resource is invaluable for professional mechanics, technicians, and experienced DIY enthusiasts seeking to maintain and repair their Daihatsu Rocky efficiently and accurately.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Rocky
Body Style:
SUV / Off-road Vehicle
Body Codes:
F70, F75, F77
Powertrain Type:
Diesel
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Light Off-Road Vehicle
Brand Perception:
Daihatsu is known for producing reliable, compact, and often rugged vehicles, particularly popular in specific markets like Japan and Australia.
Competitive Analysis
Competitors:
Competed with vehicles like the Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero Mini, and other compact off-roaders of its era.
Key Features
Off Road Capability:
The Rocky was designed with off-road prowess in mind, often featuring robust construction, selectable 4WD, and good ground clearance.
Durability:
Diesel variants are particularly noted for their durability and torque, suitable for heavier loads and off-road conditions.
Manual Value Proposition
Professional Grade:
Provides the same level of detail and accuracy as manuals used by factory-trained technicians.
Accessibility:
Instant download PDF format ensures immediate access for diagnosis and repair.
📋 Manual Details
Coverage Areas
Coverage Scope:
Complete factory service, repair, and workshop procedures
Page Count
Estimated Pages:
Hundreds of pages (exact count not specified, but described as extensive)
Manual Type
Type:
Service Repair Workshop Manual
Language
Language:
English (implied by common use for such manuals and description)
Format
Format:
Downloadable PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Engine assembly, disassembly, overhaul, lubrication, cooling, fuel, exhaust
Engine Electrical:
Ignition system, starting system, charging system, engine control unit (ECU)
Transmission:
Manual and/or automatic transmission repair, overhaul, and adjustment
Drivetrain:
Driveshafts, differentials, transfer case, 4WD system operation and repair
Suspension:
Front and rear suspension components, alignment, shocks, springs
Steering:
Steering column, steering gear, power steering system
Brakes:
Brake system components (discs, drums, calipers, master cylinder), hydraulic system, parking brake
Electrical System:
Wiring diagrams, lighting system, charging system, battery, fuses, relays
Body And Chassis:
Body panels, doors, windows, interior trim, chassis components
HVAC:
Heating, Ventilation, and Air Conditioning system servicing and repair
Procedures Included
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures for common and uncommon faults, symptom-based troubleshooting guides
Repair:
Step-by-step repair instructions for all major vehicle systems and components
Overhaul:
Complete engine and transmission overhaul procedures
Adjustment:
Precise adjustment procedures for various systems (e.g., brakes, clutch, engine timing)
Diagnostics:
Detailed diagnostic flowcharts and explanations
Technical Depth
Depth Level:
Professional-level detail with step-by-step instructions, torque specifications, and diagrams
Visuals:
Hundreds of detailed photos and exploded diagrams
Target Audience:
Professional mechanics, technicians, and experienced DIY enthusiasts
📊 Manual Specifications
File Format
Format:
PDF
Compatibility:
Windows and MAC operating systems
Print Quality
Printable:
Printable single pages or entire manual
Binding Type
Binding:
Not applicable (digital download)
Paper Type
Paper Type:
Not applicable (digital download)
Licensing
Licensing Terms:
Lifetime usage, no expiry dates, no renewal fees, usable on multiple devices/computers
⚙️ Engine Specifications
Primary Engine
Engine Type:
Diesel (specific engine codes/variants would be detailed within the manual, e.g., DL series)
Displacement Examples:
Likely candidates include 2.4L (e.g., DL51) or 2.8L (e.g., DL42) diesel engines. Specific displacement for F70, F75, F77 will be detailed in the manual.
Performance
Horsepower Range Typical:
Typically in the 70-90 HP range for naturally aspirated diesel variants of this era.
Torque Characteristics:
Diesel engines of this size offer strong low-end torque, beneficial for towing and off-road traction.
Fuel System
Injection Type:
Indirect Injection (IDI) or Direct Injection (DI) common for this era of diesel.
Fuel Type:
Diesel fuel
🔧 Transmission
Standard
Transmission Type Standard:
Manual Transmission (e.g., 4-speed or 5-speed) is highly probable as standard for this model.
Optional
Transmission Type Optional:
Automatic transmission might have been an option on some variants, though less common for the pure off-road focused models.
Features
Drivetrain Configuration:
Four-wheel drive (4WD) with selectable high and low range, and likely part-time 4WD system.
📐 Dimensions
Exterior
Body Styles Available:
Short wheelbase (SWB) and potentially Long wheelbase (LWB) variants.
Ground Clearance Typical:
Expected to be relatively high for off-road capability, likely over 8 inches (200mm).
Weights
Curb Weight Typical:
Likely in the range of 3,000 - 3,500 lbs (1360 - 1590 kg) depending on configuration.
🛡️ Safety Features
Ratings
Crash Test Data Availability:
Limited publicly available crash test data for this specific model and era, common for vehicles of its niche and origin.
Active Features
Four Wheel Drive:
Integral to its active safety and capability, providing enhanced traction.
Passive Features
Seatbelts:
Standard seatbelts, potentially with manual adjustment.
Structural Integrity:
Body-on-frame construction contributes to robust structure.
💡 Technology Features
Infotainment
Infotainment System Type:
Basic factory radio systems (AM/FM, cassette/CD player) typical for the production era. Advanced infotainment was not a feature.
Driver Assistance
Driver Assistance Features:
Minimal to none. Focus was on mechanical capability rather than electronic aids.
Connectivity
Connectivity Features:
No significant connectivity features like Bluetooth or USB were standard in this era.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically 3,000 - 5,000 miles (5,000 - 8,000 km) or 6-12 months, but the manual will provide exact factory specifications.
Fuel Filter Replacement:
Diesel fuel filters require regular replacement, often annually or every 10,000 - 15,000 miles (16,000 - 24,000 km). Manual will specify.
Timing Belt Replacement:
If equipped with a timing belt, intervals are critical and specified by the manufacturer (e.g., 60,000 - 100,000 miles / 100,000 - 160,000 km).
Fluid Specifications
Engine Oil Type:
Specific SAE viscosity grade for diesel engines (e.g., 10W-30, 15W-40) and API service classification (e.g., CD, CE, CF). Manual is essential for exact specs.
Coolant Type:
Ethylene glycol based coolant, often with specific additive packages. Manual will provide capacity and type.
Transmission Fluid:
Specific manual transmission fluid (MTF) or automatic transmission fluid (ATF) and its viscosity grade. Manual will specify.
Differential Fluid:
Gear oil specification (e.g., GL-5) and viscosity for front and rear differentials and transfer case. Manual will provide.
Known Issues
Diesel Engine Common Concerns:
Glow plug issues, injector wear, turbocharger reliability (if applicable), and potential for carbon buildup in older diesel engines.
4Wd System Wear:
Wear in transfer case, differentials, and CV joints from off-road use is common. Proper maintenance is key.
Rust:
As with many vehicles of this era and construction, rust on the chassis and body panels can be a significant concern, especially in certain climates.
📚 Vehicle History
Brand Heritage
Daihatsu Specialty:
Daihatsu has a long history of producing small, fuel-efficient, and capable vehicles, with a strong presence in the Kei car segment and light SUVs.
Model Evolution
Rocky Lineage:
The Daihatsu Rocky (F70/F75/F77 series) is a compact SUV/off-roader, a successor to earlier Daihatsu off-road vehicles and contemporary to models like the Toyota Land Cruiser Prado.
Production
Production Period:
The F70/F75/F77 series was produced from the mid-1980s through the 1990s. Specific years covered by the manual would be from this range.
Bertone Collaboration:
The 'Bertone' in the product name likely refers to a design collaboration or styling package by the Italian design house Bertone, often seen on certain trim levels or models.
🏆 Awards & Recognition
Recognitions
Off Road Awards:
While specific awards might be scarce, the Rocky's design and capability earned it a reputation as a competent compact off-roader in its class.
Ratings
Reliability Reputation:
Daihatsu vehicles, particularly diesel models, generally have a reputation for mechanical robustness and longevity when properly maintained.
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