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1987 Daihatsu Charade Fabrik Service Reparaturhandbuch

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Year: 1987 Codes Chassis Code Prefix: G100 Generation Generation Name: Third Generation (G100) Generation Years: 1987-1994 👋 Introduction Market Position Vehicle Segment:...
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Stichworte: 1987 Car Cars Charade Daihatsu
1987 Daihatsu Charade Fabrik Service Reparaturhandbuch1987 Daihatsu Charade Fabrik Service Reparaturhandbuch1987 Daihatsu Charade Fabrik Service Reparaturhandbuch1987 Daihatsu Charade Fabrik Service Reparaturhandbuch
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Year:
1987
Codes
Chassis Code Prefix:
G100
Generation
Generation Name:
Third Generation (G100)
Generation Years:
1987-1994
👋 Introduction
Market Position
Vehicle Segment:
Subcompact hatchback, known for its affordability, fuel efficiency, and practicality in urban environments.
Competitive Analysis
Key Competitors:
Competed with vehicles like the Honda Civic, Toyota Corolla, Ford Fiesta, Volkswagen Golf, and Mitsubishi Mirage of the era.
Key Features
Design Philosophy:
The G100 Charade represented a significant design update over its predecessors, adopting a more modern, aerodynamic, and European-influenced styling. It aimed to provide a compact yet surprisingly spacious interior.
Manual Purpose:
This factory service manual is designed for professional technicians and knowledgeable DIY enthusiasts to perform all aspects of repair, maintenance, and diagnosis on the 1987 Daihatsu Charade.
📋 Manual Details
Coverage Areas
Engine Coverage:
Detailed coverage for various gasoline engine variants including the 1.0L (CB23, CB23A), 1.3L (CB42, CB43, CB52), and potentially diesel variants if applicable to the model year.
Drivetrain Coverage:
Front-wheel drive (FWD) and All-wheel drive (AWD) systems, including manual and automatic transmissions.
Chassis Suspension Coverage:
Front suspension (MacPherson struts) and rear suspension (De Dion axle or independent trailing arm, depending on FWD/AWD), steering system, and braking system (disc/drum or all-disc).
Electrical System Coverage:
Comprehensive coverage of the electrical system, including wiring diagrams, charging system, starting system, ignition system, lighting, gauges, and accessories.
Body And Interior Coverage:
Body panel repair, interior trim, seating, doors, glass, and HVAC systems.
Page Count
Estimated Pages:
Approximately 800-1200 pages (typical for comprehensive factory service manuals).
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Digital (likely PDF, optimized for readability and searchability)
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine mechanical, lubrication system, cooling system, fuel system (carburetor or early EFI), ignition system, emissions control systems, engine overhaul procedures.
Transmission Drivetrain:
Manual transmission repair, automatic transmission overhaul (if applicable), clutch system, differential, drive shafts, CV joints, AWD system components and operation.
Braking Steering:
Brake system diagnosis and repair (including ABS if equipped), power steering system, steering column, wheel alignment specifications.
Suspension Wheels:
Front and rear suspension component replacement, shock absorber/strut service, wheel bearing replacement, wheel and tire specifications.
Electrical Electronics:
Battery, alternator, starter, ignition switch, lighting system (headlights, taillights, interior), instrument cluster, power windows, power locks, wiper system, horn, radio, fuse and relay locations and testing.
Body HVAC:
Body panel repair, door mechanisms, window regulators, interior trim removal and installation, heating and air conditioning system service, ventilation, and cabin filters (if applicable).
Procedures Included
Diagnostic Troubleshooting:
Step-by-step troubleshooting guides for common symptoms and electrical issues, including diagnostic charts and logic trees.
Maintenance Routine:
Detailed instructions for routine maintenance tasks such as oil changes, fluid level checks and replacements, filter replacements, spark plug service, and belt adjustments.
Component Repair Rebuild:
Complete procedures for removing, disassembling, inspecting, repairing, reassembling, and installing major components like engines, transmissions, differentials, and suspension parts.
Electrical Diagnostics:
Methods for testing circuits, identifying shorts and open circuits, diagnosing sensor failures, and using multimeters and oscilloscopes.
Body Repair:
Guidance on dent removal, panel replacement, rust repair, seam sealing, and painting preparation.
Technical Depth
Depth Level:
Comprehensive, covering everything from basic maintenance to complete engine and transmission rebuilds, including detailed specifications and torque values.
📊 Manual Specifications
File Format
Digital Format:
PDF (Portable Document Format), optimized for searchability, zoom capability, and cross-platform compatibility.
Print Quality
Resolution:
High-resolution scans for clear text and legible diagrams, ensuring accuracy in technical drawings and schematics.
Binding Type
Physical Binding:
N/A (Digital format)
Paper Type
Physical Paper:
N/A (Digital format)
⚙️ Engine Specifications
Primary Engine
Engine Code Common:
CB23A (1.0L 3-cylinder)
Engine Displacement 1:
993 cc (1.0 Liters)
Engine Configuration 1:
Inline 3-cylinder, SOHC
Horsepower 1:
Approx. 50-58 hp @ 6000 rpm (depending on market and emissions equipment)
Torque 1:
Approx. 56-61 lb-ft @ 3200 rpm
Secondary Engine
Engine Code Common 2:
CB43 (1.3L 4-cylinder)
Engine Displacement 2:
1296 cc (1.3 Liters)
Engine Configuration 2:
Inline 4-cylinder, SOHC
Horsepower 2:
Approx. 65-74 hp @ 6000 rpm
Torque 2:
Approx. 72-80 lb-ft @ 3600 rpm
Performance
Acceleration 0 60 Mph:
Approx. 12-15 seconds (varies significantly by engine and transmission)
Fuel System
Fuel Delivery 1:
Carburetor (e.g., Hitachi or Mikuni downdraft for 1.0L)
Fuel Delivery 2:
Electronic Fuel Injection (EFI) might be present on some 1.3L models or in specific markets.
Recommended Fuel:
Unleaded gasoline, Octane rating typically 87 or higher (check specific market requirements).
Engine Management
Ignition System:
Distributor-based ignition system with electronic control unit (ECU) or breaker-point system on earlier/base models. May include knock sensor.
🔧 Transmission
Standard
Transmission Type Standard:
5-speed manual transmission
Optional
Transmission Type Optional:
3-speed automatic transmission (less common, typically on higher trims or specific markets)
Features
Drivetrain Options:
Available in Front-Wheel Drive (FWD) and Full-Time All-Wheel Drive (AWD, often badged as '4WD' or 'Selectable 4WD' depending on generation revision).
Specifications
Manual Gear Ratios:
Detailed gear ratios for each gear and final drive ratio will be provided in the manual, varying by engine and drivetrain.
Fluid Specifications
Manual Transmission Fluid:
Typically GL-4 gear oil, viscosity grade 75W-90 or 80W-90. Check manual for exact specification and capacity.
Automatic Transmission Fluid:
Dexron II or equivalent ATF. Check manual for exact specification and capacity.
📐 Dimensions
Exterior
Length:
Approx. 3,745 mm (147.4 inches)
Width:
Approx. 1,590 mm (62.6 inches)
Height:
Approx. 1,380 mm (54.3 inches)
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Ground Clearance:
Approx. 150 mm (5.9 inches)
Weights
Curb Weight:
Approx. 800-950 kg (1760-2090 lbs), depending on engine and equipment.
Gross Vehicle Weight:
Typically around 1300-1400 kg.
🛡️ Safety Features
Ratings
Crash Test Data:
Limited independent crash test data available for this specific model year and region. Manufacturers of this era often did not disclose comprehensive safety ratings as they do today. The manual will cover safety-related systems like brakes and seatbelts.
Active Features
Braking System:
Front ventilated discs, rear drums. Some higher trims might feature four-wheel disc brakes. ABS was not common on this generation.
Steering Type:
Rack and pinion steering. Power steering was optional.
Passive Features
Seat Belts:
Standard front seatbelts, rear seatbelts were often lap belts in the center and lap/shoulder belts for outboard passengers. Manual will detail proper use and adjustment.
Body Structure:
Designed with a reinforced safety cage and crumple zones, as per engineering standards of the late 1980s.
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with cassette player. May have optional equalizer or amplifier. Manual covers removal, installation, and basic troubleshooting.
Driver Assistance
ABS:
Anti-lock Braking System (ABS) was not standard and likely only available on very few, high-trim models in specific markets for this year.
Connectivity
Connectivity Features:
Limited to the basic audio system. No modern connectivity features like Bluetooth or USB.
Hvac
Climate Control:
Manual heating and ventilation. Optional air conditioning system, which requires specific refrigerant and service procedures detailed in the manual.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 3,000-5,000 miles (5,000-8,000 km) or 3-6 months. Manual will provide exact intervals based on driving conditions.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Spark Plug Replacement:
Every 20,000-30,000 miles (32,000-48,000 km) for standard plugs, or longer for platinum/iridium plugs if fitted.
Timing Belt Replacement:
Critical interval, typically 60,000 miles (96,000 km) or 4-5 years. Failure can cause severe engine damage. Manual will specify exact interval and procedure.
Fluid Specifications
Engine Oil Type:
API SF/SG or higher, viscosity typically SAE 10W-30 or 5W-30 depending on climate. Check manual for precise grade.
Engine Oil Capacity:
Approx. 3.0-3.5 liters (3.2-3.7 US quarts) with filter change, depending on engine.
Coolant Type:
Ethylene glycol based coolant, mixed 50/50 with distilled water. Use a quality coolant meeting Japanese specifications if available.
Brake Fluid Type:
DOT 3 or DOT 4 (check manual for confirmation). Must be replaced every 2-3 years due to moisture absorption.
Known Issues
Common Wear Items:
CV joints, wheel bearings, clutch wear, exhaust system corrosion, and aging rubber components (hoses, mounts, bushings).
Engine Specific Concerns:
Carburetor adjustment issues, oil leaks from seals and gaskets, potential for head gasket failure if overheated. Timing belt maintenance is crucial.
Electrical Quirks:
Corroded grounds, aging wiring insulation, and failure of dashboard warning lights or gauges can occur due to age. The manual's wiring diagrams are invaluable.
📚 Vehicle History
Brand Heritage
Daihatsu Legacy:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, with a focus on city cars and kei cars.
Model Evolution
Charade Generations:
The Charade was Daihatsu's flagship small car, evolving through several generations. The G100 generation (1987-1994) marked a significant shift towards a more contemporary design and improved chassis dynamics.
Production
Manufacturing Locations:
Primarily manufactured in Japan by Daihatsu Motor Co., Ltd. It was also produced or assembled in other countries under license or joint ventures.
Market Introduction Year:
1977 (first generation). 1987 for the G100 generation.
🏆 Awards & Recognition
Recognitions
Model Reputation:
The Charade, particularly the G100 generation, was often praised for its fuel economy and surprisingly good handling for its class. It gained a reputation as a reliable and economical city car.
Ratings
Reliability Perception:
Generally perceived as a reliable vehicle, especially with proper maintenance. Daihatsu's reputation for durable small engines is a key factor.
Certifications
Emissions Compliance:
The manual will contain specifications and procedures for meeting emissions standards relevant to the model's original market. This would include information on catalytic converters and emission control systems.
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