Daihatsu Charade Motor Service Fabrik Werkstatthandbuch

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade 👋 Introduction Market Position Vehicle Segment: Subcompact hatchback, known for its economy, practicality, and maneuverability. Competitive Analysis Key Competitors: Competed against vehicles...

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Beschreibung

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

👋 Introduction

Market Position

Vehicle Segment:

Subcompact hatchback, known for its economy, practicality, and maneuverability.

Competitive Analysis

Key Competitors:

Competed against vehicles like the Suzuki Swift, Honda Civic (early generations), Toyota Starlet, Ford Fiesta.

Key Features

Design Philosophy:

Focus on fuel efficiency, compact dimensions, and cost-effectiveness. Often featured transversely mounted engines and front-wheel drive.

Target Audience

Target Demographic:

First-time car buyers, budget-conscious consumers, urban commuters, small families.

📋 Manual Details

Coverage Areas

Engine Coverage:

Comprehensive engine service, repair, and overhaul for Daihatsu Charade models.

Page Count

Estimated Page Count:

Likely 500-1000+ pages (typical for factory workshop manuals covering engine systems).

Manual Type

Manual Type:

Factory Workshop Manual

Language

Language:

Typically English, but may also be available in Japanese, French, German, etc., depending on the original source.

Format

Format:

Often provided as a digital PDF, but historically available as bound physical books.

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Engine assembly, disassembly, cylinder head, block, crankshaft, connecting rods, pistons, camshafts, valve train.

Engine Fuel System:

Fuel injection systems (EFI/MPI), carburetors (if applicable), fuel pumps, injectors, fuel lines, fuel pressure testing.

Engine Ignition System:

Ignition coils, spark plugs, ignition timing, distributor (if applicable), electronic control unit (ECU) ignition control.

Engine Cooling System:

Radiator, water pump, thermostat, coolant hoses, cooling fan operation, pressure testing.

Engine Lubrication System:

Oil pump, oil filter, oil pan, oil galleries, oil pressure specifications.

Engine Air Intake System:

Air filter, intake manifold, throttle body, air flow sensors (MAF/MAP).

Engine Exhaust System:

Exhaust manifold, catalytic converter, muffler, oxygen sensors.

Engine Electrical Components:

Alternator, starter motor, battery charging system, sensors (crankshaft position, camshaft position, coolant temperature, etc.).

Procedures Included

Diagnostic Procedures:

Troubleshooting guides, symptom-based diagnostics, fault code (DTC) interpretation and resolution.

Maintenance Procedures:

Scheduled maintenance tasks, oil changes, filter replacements, spark plug replacement, belt tensioning.

Repair Procedures:

Detailed step-by-step instructions for engine component removal, installation, and repair.

Overhaul Procedures:

Complete engine rebuild instructions, including machining specifications and assembly sequences.

Timing Belt Replacement:

Precise instructions for timing belt removal, installation, and tensioning, critical for preventing engine damage.

Technical Depth

Diagnostic Tools:

Information on using specific diagnostic tools, scan tools, and multimeters for engine diagnostics.

Torque Specifications:

Precise torque values for all engine fasteners, crucial for proper assembly and preventing leaks or damage.

Clearances Tolerances:

Specifications for component clearances and tolerances (e.g., piston ring gap, bearing clearance, valve lash).

Wiring Diagrams:

Detailed electrical wiring diagrams for engine control systems, sensors, and actuators.

Special Tools:

Listing and description of special tools required for specific engine maintenance and repair procedures.

📊 Manual Specifications

File Format

File Format Digital:

PDF (Portable Document Format) - generally high resolution, searchable text where available.

Print Quality

Print Quality Physical:

If physical, typically high-quality reproductions of original factory manuals with clear diagrams and text.

Binding Type

Binding Type Physical:

Likely perfect bound or comb-bound for professional use, or original hardcover/softcover if a rare original.

Paper Type

Paper Type Physical:

Durable paper stock, often glossy for diagrams and technical illustrations.

⚙️ Engine Specifications

Primary Engine

Engine Code Typical:

Commonly featured engines like the G10 (993cc), G13 (1298cc) inline-three and inline-four petrol engines.

Performance

Horsepower Range:

Typically ranging from 45 hp to 75 hp, depending on engine size and tuning.

Torque Range:

Approximately 70 Nm to 100 Nm, depending on engine variant.

Fuel System

Fuel Delivery Common:

Carburetor in earlier models, progressing to Multi-Point Fuel Injection (MPFI) in later generations.

Engine Design

Configuration:

Inline 3-cylinder or Inline 4-cylinder, SOHC or DOHC (depending on generation and variant).

Engine Management

ECM Type:

Electronic Control Module (ECM) or Engine Control Unit (ECU) controlling fuel injection, ignition, and emissions.

🔧 Transmission

Standard

Standard Transmission Type:

4-speed or 5-speed manual transmission.

Optional

Optional Transmission Type:

3-speed or 4-speed automatic transmission.

Features

Drivetrain:

Front-wheel drive (FWD) standard on most models. Some generations offered 4-wheel drive (4WD) variants.

📐 Dimensions

Exterior

Length Typical:

Approximately 3700 - 3900 mm (depending on generation).

Width Typical:

Approximately 1600 - 1650 mm.

Height Typical:

Approximately 1350 - 1400 mm.

Weights

Curb Weight Typical:

Approximately 750 - 900 kg.

🛡️ Safety Features

Ratings

Crash Test Performance:

Varied by market and year. Early models generally had lower safety standards than modern vehicles. Later generations improved.

Active Features

Braking System:

Front disc brakes, rear drum brakes standard. Some higher trims or later models offered rear disc brakes.

Passive Features

Airbags:

Driver airbag became standard in later generations. Passenger airbag optional or standard on some higher trims.

Seatbelts:

3-point seatbelts with pretensioners standard on front seats, lap belts or 3-point on rear seats depending on configuration.

💡 Technology Features

Infotainment

Infotainment System:

Basic AM/FM radio, cassette player, or CD player depending on the generation and trim level. Limited connectivity.

Driver Assistance

Anti-lock Braking System (ABS) became available or standard on higher trims and later generations.

Connectivity

Bluetooth:

Bluetooth connectivity was not a standard feature in most Charade models, often an aftermarket addition.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used.

Timing Belt Replacement Interval:

Critical interval, usually between 80,000 - 100,000 km or 5-7 years. Failure can cause catastrophic engine damage.

Fluid Specifications

Engine Oil Viscosity:

Commonly 5W-30, 10W-30, or 10W-40, depending on engine variant and climate. Refer to manual for specific API/ACEA ratings.

Coolant Type:

Ethylene glycol based coolant, typically a 50/50 mix with distilled water. Check manual for specific type and color.

Transmission Fluid Manual:

API GL-4 gear oil, typically 75W-90 or 80W-90.

Transmission Fluid Automatic:

Dexron II or III (or equivalent) automatic transmission fluid.

Known Issues

Engine Wear:

Piston ring wear leading to oil consumption, valve stem seal degradation.

Cooling System Issues:

Radiator leaks, thermostat failure, water pump seal leaks.

Fuel System Issues:

Clogged fuel injectors (on EFI models), worn fuel pump, vacuum leaks on carburetor models.

Ignition System Issues:

Worn spark plug wires, coil pack failure, distributor issues (on older models).

Timing Belt Issues:

Stretched or worn timing belt leading to incorrect timing or belt failure. Regular inspection and replacement is paramount.

📚 Vehicle History

Brand Heritage

Daihatsu Specialization:

Daihatsu, a subsidiary of Toyota, has a long history specializing in small, fuel-efficient vehicles and kei cars.

Model Evolution

Generations:

The Charade has gone through several generations (e.g., G10, G20, G30, G40, G50, G60, G70, G80, G90, L700/L800, etc.), each with significant design and mechanical updates.

Production

Production Period:

Produced from 1977 until the early 2000s, being replaced by the Daihatsu Sirion/Storia in many markets.

Manufacturing Locations:

Primarily manufactured in Japan, with production also occurring in other countries under license or for specific markets.

🏆 Awards & Recognition

Recognitions

Fuel Economy Awards:

The Charade consistently ranked high for fuel efficiency in its class, earning accolades for economy in various automotive publications.

Ratings

Reliability Ratings:

Generally considered reliable for its class, particularly the Japanese market versions, though specific year/model reliability can vary.