Daihatsu Charade G10 1982 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G10 Model Year: 1982 Codes Chassis Code: G10 Engine Code: CB10 👋 Introduction Market Position Target Audience: Daihatsu owners seeking DIY...

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Stichworte: 1982 Car Cars Charade Charade G10 Daihatsu

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Beschreibung

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Charade

Generation:

Model Year:

Codes

Chassis Code:

Engine Code:

👋 Introduction

Market Position

Target Audience:

Daihatsu owners seeking DIY repair capabilities, independent workshops, automotive technicians

Value Proposition:

Authoritative, detailed guide for maintaining and repairing the classic Daihatsu Charade G10.

Competitive Analysis

Comparable Manuals:

OEM factory service manuals for similar vehicles of the era, aftermarket Haynes/Chilton manuals (though factory is generally more detailed).

Key Features

Original Documentation:

Factory original content, ensuring accuracy and completeness.

Step By Step Instructions:

Clear, sequential instructions for complex procedures.

Technical Drawings:

Inclusion of detailed diagrams and illustrations.

📋 Manual Details

Coverage Areas

Primary Focus:

Mechanical Repair and Maintenance

Secondary Focus:

Electrical Systems, Bodywork Adjustments

Page Count

Estimated Page Count:

Approx. 500+

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

Digital (likely PDF)

📖 Manual Coverage

Systems Covered

Engine:

Complete disassembly, assembly, repair, tuning, cooling system, lubrication system, fuel system (carburetor), ignition system, emissions control (basic)

Transmission:

Manual Transmission (4-speed, 5-speed): Clutch, gearbox, driveshafts, linkage adjustments, lubrication

Suspension:

Front MacPherson strut, Rear leaf spring (specifics for G10): Components, overhaul, alignment

Steering:

Rack and pinion system: Tie rods, steering column, adjustments

Brakes:

Front disc, Rear drum: Hydraulic system, caliper/wheel cylinder overhaul, pad/shoe replacement, bleeding, parking brake

Electrical:

Wiring diagrams, starter, alternator, battery, lighting, gauges, horn, basic component testing

Bodywork:

Door hinges, latches, window mechanisms, minor adjustments, trim removal/installation

Chassis:

Frame inspection, mounting points

Procedures Included

General Maintenance:

Oil changes, filter replacements, fluid checks, spark plug replacement, belt adjustments

Engine Overhaul:

Piston rings, bearing replacement, cylinder head gasket, valve job, timing chain/belt replacement

Troubleshooting:

Diagnosing common engine, transmission, and electrical faults

Component Replacement:

Water pump, fuel pump, starter motor, alternator, radiator

Adjustments:

Carburetor idle/mixture, ignition timing, clutch free play, brake adjustment

Technical Depth

Depth:

Comprehensive: Covers detailed rebuild procedures, diagnostic information, and specifications for mechanics and experienced DIYers.

📊 Manual Specifications

File Format

File Type:

Searchable:

Yes (assuming OCR applied)

Printable:

Print Quality

Image Resolution:

High (typical for factory manuals)

Diagram Clarity:

Excellent

Binding Type

Binding Type:

N/A (Digital)

Paper Type

Paper Type:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine Type:

Inline-3 Cylinder, 4-Stroke, Naturally Aspirated

Engine Displacement:

993 cc (1.0 Liter)

Bore X Stroke:

70.0 mm x 86.0 mm

Compression Ratio:

8.4:1 (typical for CB10)

Valve Train:

Overhead Valve (OHV) or Overhead Cam (OHC) depending on specific variant (OHC more common on later CB variants, but G10 could have OHV).

Performance

Horsepower:

Approx. 40-50 PS (DIN) / 45-55 HP (SAE Net) at 5000-5500 rpm (variant dependent)

Torque:

Approx. 70-75 Nm (52-55 lb-ft) at 3000-3500 rpm (variant dependent)

Fuel System

Carburetor:

Single-barrel (e.g., Keihin, Hitachi) or twin-barrel carburetor. Manual will detail specific models and adjustment procedures.

Fuel Type:

Unleaded Gasoline (87-octane RON/AKI)

Cooling System

Cooling Type:

Water-cooled, pressurized system

Coolant Capacity:

Approx. 3.0 - 3.5 Liters

Lubrication System

Oil Capacity:

Approx. 2.5 - 3.0 Liters (with filter)

Recommended Oil Viscosity:

10W-30 or 10W-40 (API SG or equivalent)

🔧 Transmission

Standard

Type:

4-speed Manual Transmission

Optional

Type:

5-speed Manual Transmission (available on some variants)

Automatic:

2-speed Automatic Transmission (less common, manual likely focuses on manual gearbox)

Features

Clutch Type:

Dry, single-plate diaphragm spring clutch

Transmission Fluid Capacity:

Approx. 1.5 - 2.0 Liters

Transmission Fluid Type:

API GL-4 SAE 75W-90 or 80W-90 Gear Oil

📐 Dimensions

Exterior

Length:

Approx. 3580 mm (140.9 in)

Width:

Approx. 1505 mm (59.3 in)

Height:

Approx. 1370 mm (53.9 in)

Wheelbase:

Approx. 2180 mm (85.8 in)

Front Track:

Approx. 1255 mm (49.4 in)

Rear Track:

Approx. 1240 mm (48.8 in)

Weights

Curb Weight:

Approx. 680 - 720 kg (1499 - 1587 lbs)

Gross Vehicle Weight:

Approx. 1100 kg (2425 lbs)

Cargo

Cargo Volume:

N/A (small hatchback, focus is on passenger space)

🛡️ Safety Features

Ratings

Crash Test Data:

Limited official data available for this era/region. Focus on structural integrity typical for 1980s small cars.

Active Features

Braking System:

Front disc, rear drum, unassisted hydraulic system.

Parking Brake:

Mechanical, rear drum brake actuation.

Passive Features

Seat Belts:

Standard lap belts (front), lap belts or possibly lap/shoulder belts on higher trims.

Body Construction:

Unit-body construction, typical for the period.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio, optional cassette player. Aftermarket upgrades common.

Gauges:

Speedometer, fuel gauge, engine temperature gauge, odometer. Basic warning lights.

Driver Assistance

Not available.

Power Steering:

Optional on higher trims, manual steering standard.

Connectivity

Connectivity Features:

None from the factory. Primarily mechanical and basic electrical systems.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Every 5,000 km (3,000 miles) or 6 months, whichever comes first.

Oil Filter Replacement:

With every oil change.

Air Filter Replacement:

Every 10,000-15,000 km (6,000-9,000 miles).

Spark Plug Replacement:

Every 20,000-30,000 km (12,000-18,000 miles), depending on plug type.

Coolant Flush Interval:

Every 2 years or 40,000 km (24,000 miles).

Transmission Fluid Change:

Every 40,000 km (24,000 miles) or 2 years.

Brake Fluid Change:

Every 2 years (recommended due to hygroscopic nature).

Fluid Specifications

Engine Oil:

API SG or higher, SAE 10W-30 or 10W-40.

Coolant:

Ethylene Glycol based antifreeze, 50/50 mix with distilled water.

Brake Fluid:

DOT 3.

Known Issues

Carburetor Issues:

Clogging due to age, idle instability, fuel delivery issues.

Ignition System:

Distributor cap and rotor wear, spark plug wire degradation.

Rust And Corrosion:

Common in older vehicles, especially in areas with salt exposure. Wheel wells, sills, and floor pans are common areas.

Suspension Wear:

Worn ball joints, tie rod ends, and shock absorbers leading to loose steering and poor handling.

Part Numbers

Oil Filter Example:

e.g., Fram PH7317, Bosch 3307, Mann W712/14 (cross-reference needed for exact fitment)

Spark Plug Example:

e.g., NGK BPR5ES, Denso W20PR-U (cross-reference needed for exact fitment)

📚 Vehicle History

Brand Heritage

Daihatsu History:

Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, specializing in kei cars and compacts.

Model Evolution

Charade G10 Significance:

The G10 was one of Daihatsu's early global successes, establishing the Charade nameplate as a competitive small hatchback. It competed against rivals like the Suzuki Cultus and Hyundai Pony.

Design Inspiration:

Boxy, functional design typical of early 1980s Japanese hatchbacks.

Production

Production Years:

The Daihatsu Charade G10 was produced from 1977 to 1983. This manual specifically covers the 1982 model year.

Manufacturing Location:

Primarily Japan, with potential assembly in other international locations.

🏆 Awards & Recognition

Recognitions

General Reputation:

The Daihatsu Charade G10 was recognized for its fuel efficiency and affordability, making it a popular choice in its segment during the early 1980s. Often cited as a practical city car.