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Daihatsu Charade G11 1986 Factory Service Repair Manual

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🏷️ Basic Information Identification Make: Daihatsu Model: Charade Generation: G11 Year: 1986 Engine Code: CB Series Codes Chassis Codes: G11 👋 Introduction Market Position Vehicle Segment: Subcompact Hatchback Target Audience:...
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Daihatsu Charade G11 1986 Factory Service Repair Manual
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Charade
Generation:
G11
Year:
1986
Engine Code:
CB Series
Codes
Chassis Codes:
G11
👋 Introduction
Market Position
Vehicle Segment:
Subcompact Hatchback
Target Audience:
Economy-conscious consumers, first-time car buyers
Competitive Analysis
Key Competitors:
Suzuki Swift, Honda City, Toyota Starlet, Nissan March
Key Features
Vehicle Strengths:
Fuel efficiency, compact size, affordability, reliability
Manual Value Proposition:
Enables owners to maintain and repair their classic Charade, preserving its utility and value.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive
Specific Models Covered:
Daihatsu Charade G11 Type CB Engine Variants
Page Count
Estimated Pages:
N/A (Factory Service Manuals vary, typically 500+ pages)
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
English
Format
Format:
Likely PDF or Printed Reprint
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Disassembly, Assembly, Inspection, Repair, Torque Specifications, Timing
Engine Electrical:
Ignition System, Starting System, Charging System, ECU Operation, Wiring Diagrams
Fuel System:
Carburetor Overhaul, Fuel Pump, Fuel Lines, Emissions Controls
Cooling System:
Radiator, Water Pump, Thermostat, Cooling Fan, Hoses, Glycol Mixture
Exhaust System:
Manifold, Pipes, Muffler, Catalytic Converter (if applicable)
Transmission:
Manual Transmission: Clutch, Gearbox, Shifter Linkage, Fluid Specifications
Drivetrain:
Front Wheel Drive Axles, CV Joints, Differential
Suspension:
Front and Rear Suspension Components, Shock Absorbers, Springs, Bushings
Steering:
Steering Column, Rack and Pinion, Tie Rods, Power Steering System (if equipped)
Brakes:
Front Disc Brakes, Rear Drum Brakes, Brake Master Cylinder, Lines, Calipers, Wheel Cylinders, Parking Brake
Electrical System:
Battery, Alternator, Starter, Fuses, Relays, Lighting, Horn, Wipers, HVAC Controls
Body And Chassis:
Body Panel Removal/Installation, Door Mechanisms, Seat Mechanisms, Glass Replacement
Interior:
Dashboard, Trim Panels, Seat Upholstery, Headliner
HVAC:
Heating System, Ventilation, Air Conditioning (if equipped), Components, Refrigerant
Procedures Included
Routine Maintenance:
Oil Changes, Filter Replacements, Spark Plug Replacement, Belt Adjustments, Fluid Checks
Diagnostic Troubleshooting:
Systematic diagnostic charts, symptom-to-cause identification
Component Removal Installation:
Step-by-step instructions for all major components
Rebuilding Procedures:
Detailed instructions for engine, transmission, and other major component rebuilds
Specifications And Tolerances:
Precise measurements for critical engine and chassis components
Wiring Diagrams:
Complete electrical system wiring schematics
Torque Specifications:
Accurate torque values for all fasteners
Technical Depth
Depth:
Factory Level - Comprehensive
User Level:
Professional Mechanics and Experienced DIYers
📊 Manual Specifications
File Format
Digital Quality:
High Resolution, Searchable Text (if PDF)
Print Quality
Paper Type:
Durable, High-Quality Paper Stock (for reprints)
Print Clarity:
Clear text and sharp diagrams
Binding Type
Binding:
Stapled, Perfect Bound, or Ring Bound (depending on reprint)
⚙️ Engine Specifications
Primary Engine
Engine Type:
Inline 3-cylinder, 4-stroke
Engine Displacement:
993 cc (37.0 cu in)
Bore X Stroke:
70.0 mm x 86.5 mm (2.76 in x 3.41 in)
Compression Ratio:
9.5:1
Valvetrain:
SOHC (Single Overhead Camshaft), 12 Valves (3 valves per cylinder)
Block Material:
Cast Iron
Head Material:
Aluminum Alloy
Performance
Horsepower:
Approx. 55-60 PS (40-44 kW; 54-59 hp) at 6000 rpm (carbureted variants)
Torque:
Approx. 77-81 Nm (57-60 lb-ft) at 3200 rpm (carbureted variants)
Fuel System
Fuel Delivery:
Single Barrel Downdraft Carburetor (e.g., Aisan 26mm)
Fuel Type:
Unleaded Gasoline
Ignition System:
Electronic Ignition (CDI - Capacitor Discharge Ignition)
Spark Plugs:
NGK BP5ES-11 or equivalent
🔧 Transmission
Standard
Type:
4-Speed Manual
Optional
Type:
3-Speed Automatic (less common)
Features
Clutch Type:
Dry, Single Plate
Transmission Fluid:
API GL-4 SAE 75W-90 or SAE 80W-90 Gear Oil
📐 Dimensions
Exterior
Length:
3,600 mm (141.7 in)
Width:
1,550 mm (61.0 in)
Height:
1,370 mm (53.9 in)
Wheelbase:
2,300 mm (90.6 in)
Weights
Curb Weight:
Approx. 720-760 kg (1587-1675 lbs)
Gross Vehicle Weight Rating:
Approx. 1200 kg (2646 lbs)
🛡️ Safety Features
Ratings
Crash Test History:
Limited data available for this era/segment, likely no standardized ratings.
Active Features
Braking System:
Front Disc, Rear Drum
Passive Features
Seatbelts:
Standard front seatbelts (likely lap and shoulder belts)
Body Construction:
Unitary construction with crumple zones
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM Radio, possibly with cassette player (optional)
Driver Assistance
ABS:
Not typically equipped
Airbags:
Not typically equipped
Connectivity
Features:
Minimal; focused on basic transportation.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Every 5,000-7,500 km (3,000-4,500 miles) or 6 months
Oil Filter Replacement:
At every oil change
Air Filter Replacement:
Every 15,000-20,000 km (9,000-12,000 miles)
Spark Plug Replacement:
Every 20,000-30,000 km (12,000-18,000 miles)
Coolant Flush:
Every 2 years or 40,000 km (24,000 miles)
Transmission Fluid Change:
Every 40,000-50,000 km (24,000-30,000 miles)
Brake Fluid Change:
Every 2 years
Fluid Specifications
Engine Oil Capacity:
Approx. 3.2 Liters (3.4 US Quarts) with filter
Engine Oil Viscosity:
10W-30 or 10W-40 (depending on climate)
Coolant Type:
Ethylene Glycol based antifreeze (50/50 mix with distilled water)
Brake Fluid Type:
DOT 3
Known Issues
Common Wear Items:
Clutch wear, suspension bushings, carburetor issues (gumming, leaks), exhaust system rust, starter motor brushes.
Electrical Quirks:
Corrosion in connectors, aging wiring harnesses, starter solenoid issues.
Engine Idling:
Carburetor adjustments and cleaning often required for smooth idle.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, fuel-efficient vehicles, known for reliability and affordability.
Model Evolution
Charade Lineage:
The G11 Charade represented the third generation of the Charade model, building on its predecessors' reputation for compact urban mobility.
G11 Introduction:
Introduced in 1983, the G11 featured a more modern design and improved aerodynamics over the G10 generation.
Production
Production Years:
1983-1987 (for G11 generation)
Manufacturing Locations:
Japan (Primary), potentially other global assembly plants.
🏆 Awards & Recognition
Recognitions
Vehicle Awards:
No prominent awards documented, but consistently recognized for value and economy.
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