Systems Covered:
Engine Mechanical, Engine Coolant, Engine Control System, Emission Control Systems, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Cooling System, Cooling Fan System, Combination Meter, Clutch Unit, Clutch System, Charging System, Charcoal Canister, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Body Repair, Wiper And Washer System, Wiper & Washer, Window Defogger System, Wheel And Tire System, Transmission, Steering System, Starting System, Supplemental Restraint System, Sun Roof System, Lighting System, Lubrication System, Ignition System, Heater Radiator Assy, Power Window Control System, Power Steering, Power Mirror Control System, Power Door Lock Control System
Procedures Included:
Maintenance, Troubleshooting, Repair, Diagnostics, Complete Disassembly, Detailed Sub-steps, Step-by-step Instructions, Wiring Diagram Repair, Electrical Service Procedures
Technical Depth:
Comprehensive, covering detailed illustrations, drawings, photos, enlarged insets, notes, cautions, and warnings; suitable for DIY-ers and experienced mechanics.
Specific Components Covered
Specific Components:
Cylinder Head Assy, Cylinder Block Assy, Differential Case Assy, Clutch Unit, Water Pump Assy, Radiator Assy, Starter Assy, Alternator (Charging System components), Combination Meter, Steering Column, Brake Master Cylinder, Rear Axle Hub, Rear Axle Beam.
Electrical System Coverage:
Extensive coverage of the electrical system, including troubleshooting and repair procedures for the Charging System, Ignition System, Lighting System, and power windows. Includes detailed wiring diagrams.
Body And Chassis Coverage:
Includes Body Repair procedures, as well as detailed coverage of the chassis components, suspension systems (Front and Rear Suspension), steering system, and wheel/tire systems. Specific mentions of Roof Headlining, Roof Drip Side Finish Moulding, and Side Mudguard indicate comprehensive bodywork coverage.
Brake System Coverage:
Comprehensive coverage of the Brake System, including Brake Actuator, Brake Booster, Brake Master Cylinder, Brake Fluid maintenance, Brake Pedal adjustments, and rear brake component coverage.
Interior Systems Coverage:
Includes coverage for the Instrument Panel, Combination Meter, Sun Roof System, Power Window Control System, Power Door Lock Control System, and interior lighting.
Safety Systems Coverage:
Extensive coverage of the Supplemental Restraint System (SRS), including various airbag sensors and seat belt systems. Also details the Shift Lock System.
Steering And Suspension Coverage:
Comprehensive coverage of the Steering System and Suspension Systems (Front and Rear), including components like Steering Columns and various suspension arms and linkages. Power Steering systems are also detailed.
Diagnostic Capabilities:
The manual is designed to aid in diagnosing and repairing problems, particularly within the electrical system, by combining troubleshooting procedures with detailed wiring diagrams.
Clutch System Coverage:
Detailed procedures for the Clutch System, including the Clutch Unit, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, and Clutch Release Cylinder Assy. Also covers the Clutch Start Switch Assy.
Wiring Diagrams Coverage:
Extensive Wiring Diagrams are included and integrated with troubleshooting and electrical service procedures for ease of use and diagnosis of electrical faults.
Transmission Component Coverage:
Covers Transmission Valve Body, Transmission Revolution Sensor, Transmission Control Cable, and Output Shaft Assy for detailed repair and maintenance of the drivetrain.
Chassis Component Coverage:
Detailed coverage of Rear Axle Beam, Rear Suspension System, and related components, ensuring a complete understanding of the vehicle's chassis integrity and handling characteristics.
Primary Engine Options:
While specific engine codes aren't provided, this era of Daihatsu Rocky (F300) typically featured naturally aspirated gasoline engines. Common displacements for similar Daihatsu vehicles of this period would include 800cc to 1.6L inline-3 and inline-4 engines. For instance, the AB20 8 valve SOHC engine producing around 40-50hp, or later, the HD-C 1.6L 16 valve SOHC engine producing closer to 80-90hp, depending on market and emissions regulations.
Performance Characteristics:
Focus on torque and drivability for off-road conditions rather than high-speed performance. Horsepower figures varied significantly based on engine displacement and configuration, typically ranging from 40 HP to approximately 90 HP.
Fuel System:
Likely utilized carburetor-based fuel delivery systems in earlier models, transitioning to electronic fuel injection (EFI) in later production years to meet emissions standards.
Engine Mechanical Details:
Comprehensive coverage of engine mechanical components, including cylinder head disassembly/assembly, camshaft installation, valve clearance adjustments, and detailed diagrams of the cylinder block and related assemblies. Includes details on lubrication systems and oil pump functionality.
Emission Control Systems:
Covers Emission Control Systems, including the Charcoal Canister, and the SFI System (Sequential Fuel Injection) if applicable to later models, ensuring compliance with emissions regulations.
Engine Control System Coverage:
Detailed coverage of the Engine Control System, including sensor diagnostics for components like the Camshaft Position Sensor and Knock Sensor, crucial for optimal engine performance and emissions.
Engine Component Coverage:
Detailed examination of specific engine assemblies such as the Cylinder Head Assy, Cylinder Block Assy, and the maintenance of the Crankshaft (implied via general engine mechanical coverage) and Camshaft.
Drive System Coverage:
Includes coverage for the Drive Shaft and Drive Belt systems, essential for powertrain operation and accessory drive.
Recommended Service Intervals:
The manual provides comprehensive guidance on maintenance schedules, including oil changes, filter replacements, fluid checks, and inspections at specific mileage or time intervals. Detailed information would be found within the 'Maintenance' and 'Preparation' sections.
Fluid Specifications:
The manual covers Engine Coolant, Manual Transaxle Oil, and Brake Fluid specifications, crucial for maintaining the vehicle's operational integrity. Specific viscosities and API/JASO ratings would be detailed within the relevant sections.
Common Issues And Troubleshooting:
The manual includes troubleshooting guides for common problems, likely addressing areas such as ignition system issues, carburetor or fuel injection problems, cooling system leaks, suspension wear, and brake system maintenance, providing step-by-step repair procedures.
Lubrication System Coverage:
Detailed procedures for the Lubrication System, including oil filter replacement, oil pump inspection, and oil pan removal/installation. Specifies necessary lubricant types and capacities.
Cooling System Maintenance:
Detailed procedures for the Cooling System, including radiator maintenance, water pump replacement, thermostat replacement, and coolant flushes. Covers cooling fan systems.
Tire And Wheel Maintenance:
Includes coverage for the Wheel And Tire System, likely detailing wheel alignment (Rear Wheel Alignment mentioned), tire pressure checks, and replacement procedures. Also covers items like the Rear Axle Hub.
Filter Maintenance:
The manual would detail procedures for replacing essential filters such as the Oil Filter and likely air filters, as part of routine maintenance.