Vehicle Segment:
Compact SUV / Off-roader.
Target Audience:
Enthusiasts, DIY mechanics, professional repair shops, and owners seeking in-depth knowledge.
Competitors:
Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero/Montero (smaller variants), Land Rover Defender (smaller variants).
Manual Value Proposition:
Provides professional-grade repair and maintenance information, enabling cost-effective ownership and maximizing vehicle longevity.
Vehicle Appeal:
Known for its rugged construction, off-road capability, and compact size, making it popular for recreational use and light utility.
Model Years Covered:
1987, 1988, 1989, 1990, 1991, 1992, 1993, 1994, 1995, 1996, 1997, 1998
Engine Coverage:
HD Engine Variants (e.g., HD-C, HD-E)
Market Variants:
Feroza, Sportrak, Rocky (depending on region)
Estimated Pages:
Hundreds of pages (specific count not provided, but implied to be comprehensive)
Type:
Factory Service Repair Workshop Manual
Language:
English (implied by professional mechanic terminology)
Format:
Digital Download (PDF)
Powertrain:
Engine mechanicals, fuel system, ignition system, cooling system, lubrication system, exhaust system.
Drivetrain:
Transmission (manual and automatic), transfer case, differentials (front and rear), driveshafts, axles.
Chassis And Suspension:
Front and rear suspension components, steering system, wheel alignment, shock absorbers, springs.
Braking System:
Brake hydraulics, disc brakes, drum brakes, parking brake, ABS (if equipped).
Electrical System:
Battery, charging system, starting system, lighting, instrumentation, wiring diagrams, fuse box.
Body And Interior:
Body panels, doors, windows, seats, interior trim, heating, ventilation, and air conditioning (HVAC).
Maintenance:
Routine servicing, oil changes, filter replacements, fluid checks and top-ups, lubrication.
Troubleshooting:
Diagnostic procedures for common faults, fault code interpretation (if applicable), symptom-based troubleshooting.
Repair:
Component removal and installation, engine rebuilds, transmission overhauls, brake caliper replacement, suspension arm replacement.
Overhaul:
Detailed procedures for rebuilding major components like the engine and transmission.
Adjustment:
Carburetor adjustments, ignition timing, clutch adjustment, parking brake adjustment.
Depth:
Comprehensive. Covers basic maintenance to complex repairs and diagnostics, suitable for professional technicians.
Diagnostic Information:
Includes diagnostic charts, flowcharts, and troubleshooting trees.
Diagrams And Illustrations:
Hundreds of detailed photos, diagrams, and exploded views.
Engine Family:
Daihatsu HD Series
Engine Type:
Inline-4 Cylinder, Naturally Aspirated Diesel (primarily) or Petrol variants may exist.
Displacement Diesel:
Approx. 2.7-2.8 Liters (e.g., HD-C, HD-E are typically around 2764cc).
Horsepower Diesel:
Typically in the range of 70-80 HP (specific figures vary by exact engine code and tuning).
Torque Diesel:
Around 170-190 Nm (specific figures vary by exact engine code and tuning).
Fuel Injection Diesel:
Indirect Injection (IDI) via rotary or inline injection pump.
Fuel Type:
Diesel (for HD engines), Gasoline (for other potential variants).
Cooling Type:
Water-cooled.
Oil Capacity:
Approximately 6-7 liters (subject to filter replacement, refer to manual for precise capacity).
ECU Type:
Basic engine control for diesel, more advanced for petrol variants if applicable.
Transmission Type Standard:
5-speed manual transmission.
Transmission Type Optional:
4-speed automatic transmission (availability may vary by market and year).
Drivetrain Layout:
Part-time four-wheel drive (4WD) with selectable high-range and low-range gears, and 2WD option.
Manual Transmission Fluid:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (verify specific recommendation in manual).
Automatic Transmission Fluid:
Dexron II or equivalent (verify specific recommendation in manual).
Transfer Case Fluid Type:
API GL-4 or GL-5, SAE 75W-90 or 80W-90 gear oil (verify specific recommendation in manual).
Length:
Approx. 3,955 mm (155.7 inches)
Width:
Approx. 1,690 mm (66.5 inches)
Height:
Approx. 1,705 mm (67.1 inches)
Wheelbase:
Approx. 2,300 mm (90.6 inches)
Curb Weight:
Approx. 1,400-1,550 kg (depending on configuration).
Gross Vehicle Weight Rating:
Typically around 2,000 kg (verify specific rating).
Cargo Volume:
Variable depending on seating configuration and body style (hardtop, soft top).
Crash Test Ratings:
Data for specific crash test ratings in this era may be limited or non-existent by modern standards; consult manual for structural and safety system details.
Braking System Type:
Front ventilated discs, rear drums. Some later models may have offered ABS.
Seatbelts:
Front and rear seatbelts, manual adjustment for front.
Body Construction:
Body-on-frame construction for durability and off-road robustness.
Infotainment System:
Basic AM/FM radio, cassette player. Optional CD player in later models.
Driver Assistance Features:
Limited by modern standards. Primarily focused on mechanical systems and driver control.
Connectivity Features:
N/A (no integrated Bluetooth or advanced connectivity).
Engine Oil And Filter:
Every 5,000 km (3,000 miles) or 6 months, whichever comes first (typical for diesel engines of this era; consult manual for exact specification).
Air Filter Replacement:
Every 10,000-15,000 km (6,000-9,000 miles) or annually.
Fuel Filter Replacement Diesel:
Every 10,000-20,000 km (6,000-12,000 miles), or as needed, especially in areas with variable fuel quality.
Coolant Flush:
Every 2 years or 40,000 km (25,000 miles).
Engine Oil Viscosity Diesel:
API CD or CE, SAE 15W-40 or 10W-40 (verify specific recommendation in manual).
Brake Fluid:
DOT 3 or DOT 4.
Power Steering Fluid:
ATF Dexron II or equivalent.
Common Wear Items:
Clutch wear, suspension bushings, exhaust system components due to off-road use, potential for glow plug issues on diesel.
Diesel Engine Care:
Importance of proper glow plug pre-heating, checking coolant levels diligently, and using appropriate diesel fuel additives if in cold climates.
Daihatsu Specialty:
Daihatsu is a Japanese manufacturer known for its expertise in small, fuel-efficient vehicles and compact SUVs.
Feroza Development:
The Feroza (also known as Sportrak in some markets and Rocky in others) was developed as a successor to the Taft, offering a more refined and modern interpretation of the compact off-roader.
Production Period:
1987-1998 (as covered by the manual).
Manufacturing Base:
Primarily manufactured in Japan.
