🏷️ Basic Information

Make:

Daihatsu

Model:

Terios

Model Codes:

J200, J210, J211 Series

Production Years:

2006, 2007, 2008, 2009, 2010, 2011, 2012

Generation Designation:

Second Generation (J200 Series)

👋 Introduction

Market Position:

The Daihatsu Terios (J200 series) is a compact, body-on-frame SUV known for its off-road capability and practicality in a small package, often positioned as an affordable and robust alternative in the small SUV segment.

Key Competitors:

Competed against vehicles such as the Toyota RAV4 (early models), Honda CR-V (early models), Suzuki Vitara, Nissan X-Trail (early models), and various other compact SUVs of its era.

Key Features:

Body-on-frame construction, selectable 4WD (often with a center differential lock), compact dimensions, good ground clearance, reliable engines, and a utilitarian interior focused on durability.

Vehicle Segment:

Compact Crossover SUV / Small SUV

Target Audience:

Do-it-yourself owners and experienced mechanics alike.

📋 Manual Details

Coverage Areas:

All Styles, All Models, All Engines

Total Pages:

7200+

Type:

Workshop Service Repair Manual

Languages:

English, Spanish

File Format:

PDF

Delivery Method:

Instant Download

Digital Protection:

DRM-free

📖 Manual Coverage

Systems Covered:

Engine Mechanical, Engine Control System, Emission Control Systems, Cooling System, Fuel System, Ignition System, Lubrication System, Starting System, Charging System, Exhaust System, Drive Shaft, Drive Belt, Differential Case Assy, Cylinder Head Assy, Cylinder Head, Cylinder Block Assy, Clutch Unit, Clutch System, Clutch Start Switch Assy, Clutch Release Cylinder Assy, Clutch Pedal Sub-Assy, Clutch Master Cylinder Assy, Brake System, Brake Pedal, Brake Master Cylinder, Brake Fluid, Brake Booster, Brake Actuator, Steering System, Suspension System (Front & Rear), Wheel and Tire System, Body Repair, Body Electrical, Interior Systems, Exterior Trim, Supplemental Restraint System (SRS), Wiper and Washer System, Lighting System, Air Conditioning System, Audio System

Procedures Included:

Routine Maintenance, Scheduled Maintenance, Troubleshooting, Diagnostics, Repair Procedures (from minor adjustments to complete disassembly and reassembly), Electrical System Diagnosis, Wiring Diagrams, Component Replacement, Fluid Changes, Brake Servicing, Suspension Servicing, Engine Rebuilding, Transmission Servicing, Bodywork Repair, Airbag System Servicing, HVAC Servicing, Power Accessory Repair

Technical Depth:

Comprehensive; covers detailed step-by-step instructions, diagnostic procedures, specifications, torque values, wiring diagrams, and exploded views for all major vehicle systems. Suitable for both DIY enthusiasts and professional mechanics.

Electrical System Coverage:

Extensive coverage of the vehicle's electrical systems, including detailed wiring diagrams for all circuits, troubleshooting procedures for electrical faults, component testing, and repair of the lighting system, instrumentation, power accessories, and engine control modules.

Bodywork Repair Coverage:

Includes procedures for body panel alignment, dent repair, rust prevention and repair, glass replacement (windshield, door glass, quarter glass), door and latch mechanism repair, interior trim removal and installation, and bumper repair/replacement.

Diagnostic Tool Requirements:

Details the use of OBD-II scanners and specific diagnostic tools required for advanced diagnostics of engine, transmission, and ABS/SRS systems. Provides diagnostic trouble codes (DTCs) and their meanings.

Component Level Repair:

Provides instructions for component-level repair and overhaul, including detailed procedures for engine internals, transmission gears and clutches, brake calipers and assemblies, and steering components.

Wiring Diagram Detail:

Includes comprehensive, sectioned wiring diagrams that are crucial for diagnosing and repairing electrical faults. These diagrams are often color-coded and clearly label wire harnesses, connectors, and components.

📊 Manual Specifications

File Quality:

Searchable, Indexed, Printable, iPad-ready

File Size:

363MB

Print Quality:

High; all pages are printable for workshop use.

Binding Type:

Digital (PDF)

Paper Type:

Not Applicable (Digital Format)

⚙️ Engine Specifications

Engine Options:

Primarily featured 1.3L (K3-VE) and 1.5L (3SZ-VE) inline-4 petrol engines. The manual covers all engine variants.

Engine Performance Details:

Specific horsepower and torque figures vary by engine and market, but the 1.3L typically produced around 80-90 hp and the 1.5L around 105-110 hp. The manual provides detailed performance specifications.

Fuel System Type:

Electronic Fuel Injection (EFI), multi-point fuel injection.

Common Engine Codes:

K3-VE (1.3L), 3SZ-VE (1.5L)

Engine Layout:

Inline-4 Cylinder, DOHC (Double Overhead Camshaft)

🔧 Transmission

Standard Transmission:

Typically a 5-speed manual transmission.

Optional Transmission:

Often available with a 4-speed automatic transmission.

Transmission Features:

Selectable 4WD system (often with high/low range gearing and center differential lock options), providing enhanced traction and off-road capability. Manual covers both manual and automatic gearbox servicing.

Drive Type:

Rear-wheel drive (RWD) or selectable Four-wheel drive (4WD)

📐 Dimensions

Exterior Dimensions:

Compact SUV dimensions, designed for urban maneuverability and decent off-road approach/departure angles. Specific dimensions vary slightly by market and configuration, but generally around 4-4.3 meters in length.

Curb Weight:

Curb weight typically ranges from approximately 1150 kg to 1300 kg, depending on engine and drivetrain configuration.

Wheelbase:

Approximately 2580 mm (for J200 series)

Common Tire Sizes:

Typically 215/65R16 or similar, depending on trim and market. Manual specifies exact tire and wheel fitments.

Wheel Bolt Pattern:

Commonly 5x114.3

🛡️ Safety Features

Safety Ratings:

Euro NCAP and other regional safety ratings vary for this generation. The manual details the Supplemental Restraint System (SRS) components, including airbags and seatbelt pre-tensioners.

Passive Safety Features:

Front airbags, seatbelt pretensioners, reinforced body structure, side-impact door beams. Manual covers SRS system diagnostics and component replacement.

Active Safety Features:

Anti-lock Braking System (ABS) and Electronic Brakeforce Distribution (EBD) were often available on higher trims. The manual provides detailed information on the brake system and ABS/EBD operation.

💡 Technology Features

Infotainment Systems:

Infotainment systems of this era were generally basic, often including an AM/FM radio with CD player and speakers. The manual covers the repair and diagnosis of the audio system and related components like speakers and antennas.

Driver Assistance Features:

Driver assistance features were minimal in this generation, typically limited to ABS and EBD. Advanced electronic stability control or adaptive cruise control were not common. The manual details ABS and EBD operation.

Connectivity Features:

Basic connectivity would have been limited to auxiliary inputs for audio devices in some later models. The manual covers the wiring and electrical components related to these features.

🔧 Maintenance

Recommended Service Intervals:

The manual provides detailed recommended service intervals for oil changes, filter replacements, fluid checks, timing belt/chain inspection (depending on engine), brake system servicing, and other essential maintenance tasks based on mileage and time. Typical oil change intervals are often around 10,000-15,000 km or 6-12 months.

Engine Oil Specification:

Recommended engine oil type and viscosity (e.g., API SN, ACEA A3/B4, SAE 5W-30 or 10W-40) will be detailed in the manual based on engine and climate conditions. Manual includes specific part numbers for filters.

Coolant Specification:

Specifies the correct type and mixture ratio of engine coolant (e.g., ethylene glycol-based antifreeze) and its capacity. Likely uses a pink or red long-life coolant formulation.

Brake Fluid Specification:

Details the required brake fluid type, typically DOT 3 or DOT 4, and its replacement interval.

Transmission Fluid Specification:

Specifies the correct type of ATF (Automatic Transmission Fluid) for automatic transmissions or gear oil for manual transmissions, along with fill capacities and change intervals. For the manual transaxle, likely a GL-4 rated gear oil.

Common Issues:

Potential common issues covered in the manual might include: occasional clutch wear in manual transmissions, minor oil leaks from the engine, suspension component wear due to its SUV nature, and potential issues with the 4WD system if not maintained. The manual provides diagnostic steps for all these.

Timing Belt Part Number:

Specific part numbers for timing belts (if applicable) or timing chains and related components (tensioners, guides) are provided in the manual for each engine variant.

Oil Filter Part Number:

The manual lists OE and equivalent part numbers for oil filters, air filters, fuel filters, cabin filters, and other common maintenance items.

Engine Oil Capacity:

Engine oil capacity typically ranges from 3.4 to 3.9 liters, depending on the engine. Manual specifies exact capacity.

Cooling System Capacity:

Cooling system capacity is typically around 5.0 - 5.5 liters. Manual provides exact figure and bleeding procedures.

Engine Torque Specifications:

The manual contains critical torque specifications for cylinder head bolts, main bearing caps, connecting rod bolts, and other essential engine fasteners to ensure proper assembly and prevent damage.

📚 Vehicle History

Brand Heritage:

Daihatsu, a subsidiary of Toyota, has a long history in producing small, reliable vehicles, with a focus on practicality and affordability.

Model Evolution:

The J200 Series is the second generation of the Terios, evolving from the first generation with updated styling, improved interior, and refined mechanicals. It continued the established reputation for compact SUV utility.

Production Locations:

Primarily manufactured in Japan, with production also occurring in other countries under various agreements or licensing.

First Generation Launch:

First generation Terios launched in 1997.