Target Audience:
Owners, mechanics, and enthusiasts seeking comprehensive repair and maintenance information for their Daihatsu Rocky Diesel.
Value Proposition:
Provides OEM-level factory service information, enabling cost-effective repairs and maintenance compared to relying solely on external service providers.
Illustrations Diagrams:
Detailed illustrations, diagrams, and photos to guide repair procedures.
Step By Step Instructions:
Numbered, step-by-step instructions for clarity and ease of use.
Troubleshooting Electrical:
Combined troubleshooting and electrical service procedures with detailed wiring diagrams.
Engine Mechanical:
Complete disassembly, assembly, inspection, and repair of diesel engine components.
Fuel System:
Fuel injection system diagnosis, repair, and components (pump, injectors).
Cooling System:
Radiator, water pump, thermostat, fan, and coolant circuit diagnosis and repair.
Starting Ignition Charging:
Starter motor, alternator, battery system testing and repair.
Emission Controls:
Diagnosis and repair of emission control systems specific to diesel variants.
Engine Controls:
Electronic engine control unit (ECU) diagnostics and related sensor/actuator troubleshooting.
Transmission:
Manual and/or automatic transmission service, overhaul, and adjustment.
Driveline:
Transfer case, differentials, driveshafts, CV joints, and axle components.
Suspension:
Front and rear suspension components, alignment, shock absorbers, springs.
Steering:
Steering gearbox, linkage, power steering system diagnosis and repair.
Brakes:
Brake system components (discs, drums, calipers, master cylinder), ABS diagnosis (if applicable).
Electrical System:
Comprehensive wiring diagrams, component testing, and troubleshooting for all electrical systems.
Lighting Systems:
Headlights, taillights, interior lighting diagnosis and repair.
Instrumentation Warning Systems:
Dashboard gauges, warning lights, sensor diagnostics.
HVAC:
Heating, Ventilation, and Air Conditioning system components and service.
Body Interior Exterior:
Body panel repair, interior trim, door mechanisms, glass replacement.
Exhaust System:
Exhaust manifold, pipes, muffler, and catalytic converter service.
Diagnostics:
Extensive diagnostic procedures for all vehicle systems, including troubleshooting charts.
Repair:
Step-by-step repair instructions for all major and minor components.
Maintenance:
Detailed maintenance schedules and procedures for routine service.
Rebuilding Refurbishment:
Procedures for rebuilding and refurbishing major mechanical components like engines and transmissions.
Wiring Schematics:
Comprehensive, detailed wiring diagrams for all electrical systems.
Depth:
Advanced diagnostics and complete rebuilds, suitable for professional mechanics and experienced DIYers.
Infotainment Systems:
Basic infotainment systems for the era, likely featuring an AM/FM radio, cassette player, and optional CD player. Manual covers associated electrical components.
Driver Assistance Features:
Primarily focused on mechanical functionality; advanced electronic driver assistance systems were not common for this generation of vehicle.
Connectivity Features:
Limited to basic electrical connectivity for vehicle systems and optional accessories.
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6-12 months for diesel engines, depending on operating conditions. Manual will specify exact intervals.
Engine Oil Type:
Diesel engine oil, typically API CD, CE, or CF rated. Viscosity will vary by climate, e.g., 10W-30 or 15W-40. Manual will specify exact grades.
Transmission Fluid:
Manual transmission gear oil (e.g., GL-4 or GL-5 SAE 75W-90 or 80W-90) and differential fluid. Manual will specify exact types and capacities.
Common Wear Items:
Common wear items can include clutch components, suspension bushings, exhaust system components, and glow plugs. Diesel injection system maintenance is also critical.
Diesel Specific Concerns:
Over time, diesel injection pumps and injectors may require servicing or replacement. Carbon buildup in intake systems can also be a concern.
Daihatsu Specialty:
Daihatsu is known for producing compact, rugged, and reliable vehicles, often with a focus on off-road capability.
Daihatsu Rocky Legacy:
The Daihatsu Rocky (F70/F75/F77 series) is a compact SUV/off-roader with a long production history, known for its go-anywhere capability and durable construction, often utilizing diesel engines for torque and efficiency.
Production Years:
The F70/F75/F77 series spanned approximately from the mid-1980s to the mid-1990s.
