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Daihatsu Terios Service Repair Manual

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The Daihatsu Terios, specifically the First Generation (J100/J122 Series) produced from 1997 to 2006, is a compact SUV celebrated for its practical design and go-anywhere capability. Engineered by Daihatsu, a...
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Art.-Nr: 133506
Stichworte: Car Daihatsu Engines K3 Terios
Daihatsu Terios Service Repair Manual
The Daihatsu Terios, specifically the First Generation (J100/J122 Series) produced from 1997 to 2006, is a compact SUV celebrated for its practical design and go-anywhere capability. Engineered by Daihatsu, a subsidiary of Toyota, this model offered a compelling blend of affordability and versatility, often competing with other compact crossovers of its era. Its key features include a manageable size, respectable ground clearance for its class, and the availability of both front-wheel drive and four-wheel drive systems, making it suitable for a variety of driving conditions from urban commutes to light off-road excursions. The Terios is powered by a reliable 1.3-liter (1298 cc) inline 4-cylinder engine, designated as the K3-VE, which delivers efficient performance for its segment. This comprehensive service and repair manual is designed to be an indispensable resource for owners, independent repair shops, and DIY mechanics alike. It covers a wide array of critical systems, including detailed procedures for engine mechanical components, lubrication, charging, and the EFI system. Additionally, the manual provides extensive guidance on maintenance schedules, ignition system diagnostics, and chassis systems such as suspension, steering, and brakes. With its in-depth, step-by-step instructions, diagnostic flowcharts, and troubleshooting information, this manual empowers users to effectively maintain, diagnose, and repair their Daihatsu Terios, thereby ensuring its longevity and optimal performance.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation
Generation:
First Generation (J100/J122 Series)
Codes
Engine Code:
K3-VE (likely for the specified manual, common in this era Terios)
👋 Introduction
Market Position
Market Position:
Compact SUV/crossover, often positioned as an affordable and practical option for small families and light off-road use.
Competitive Analysis
Competitive Analysis:
Competed with vehicles like the Toyota RAV4 (earlier generations), Honda CR-V, Suzuki Vitara, and Nissan X-Trail in various markets.
Key Features
Key Features:
Compact size, high ground clearance for its class, available 4WD, practical interior, and durable construction.
📋 Manual Details
Coverage Areas
Systems Covered:
Engine Mechanical, Lubrication System, Charging System, Maintenance, EFI System, Ignition System, Chassis
Page Count
Page Count:
Estimated 500-800 pages (typical for comprehensive service manuals)
Manual Type
Manual Type:
Service and Repair Manual
Language
Language:
English (assumed based on typical market availability)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Detailed disassembly, assembly, inspection, and repair procedures for the K3 engine, including cylinder head, block, pistons, crankshaft, camshafts, timing components, valves, and related systems.
Lubrication System:
Information on oil pump, oil filter, oil cooler (if equipped), oil passages, lubrication specifications, troubleshooting, and maintenance of the lubrication system.
Charging System:
Coverage of the alternator, voltage regulator, battery, wiring harnesses, and diagnostic procedures for charging system faults.
Maintenance:
Routine maintenance schedules, fluid checks and changes, filter replacements, spark plug service, and general care procedures.
Efi System:
Detailed explanation of the Electronic Fuel Injection (EFI) system, including fuel pump, injectors, fuel pressure regulator, sensors (MAP, TPS, O2, coolant temp), ECU operation, and diagnostic procedures.
Ignition System:
Information on spark plugs, ignition coils, ignition control module (if separate), timing, and troubleshooting of ignition system issues.
Chassis:
Covers suspension components (front and rear), steering system, braking system (including ABS if applicable), wheels, tires, and alignment specifications.
Procedures Included
Procedures Included:
Includes detailed step-by-step instructions for disassembly, reassembly, adjustment, inspection, testing, and troubleshooting of all covered systems. Diagnostic flowcharts and symptom-based troubleshooting are expected.
Technical Depth
Technical Depth:
Comprehensive, ranging from basic owner maintenance to in-depth mechanical repairs and electrical diagnostics. Suitable for DIY enthusiasts and professional technicians.
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Print Quality:
Printable, high-resolution pages with clear diagrams and text.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
Software Compatibility
Software Compatibility:
Windows and Mac compatible (requires a PDF reader).
⚙️ Engine Specifications
Primary Engine
Engine Code:
K3-VE
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1.3 Liters (1298 cc)
Performance
Horsepower:
Approximately 80-90 PS (depending on market and exact configuration)
Torque:
Approximately 110-125 Nm (depending on market and exact configuration)
Fuel System
Fuel System:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
5-speed Manual Transmission
Optional
Transmission Type:
4-speed Automatic Transmission
Features
Drivetrain Options:
Front-Wheel Drive (FWD) and Permanent Four-Wheel Drive (4WD) with viscous coupling center differential.
📐 Dimensions
Exterior
Length:
Approx. 3,995 mm (varies slightly by generation/market)
Width:
Approx. 1,695 mm
Height:
Approx. 1,705 mm (varies slightly by generation/market)
Wheelbase:
Approx. 2,430 mm
Weights
Curb Weight:
Approx. 1,100 - 1,250 kg (depending on drivetrain and options)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Varies by market and testing agency; generally modest for its class and era.
Active Features
ABS:
Optional Anti-lock Braking System (ABS) available on some models.
Traction Control:
Not typically standard or commonly available on first-generation models.
Passive Features
Airbags:
Driver and passenger airbags standard on later models and in certain markets.
💡 Technology Features
Infotainment
Infotainment System:
Basic infotainment systems with AM/FM radio, cassette or CD player, and potentially a 4-speaker audio system.
Driver Assistance
Driver Assistance Features:
Limited driver assistance features; may include basic power steering, and optional ABS. Parking sensors or rearview cameras were not common.
Connectivity
Connectivity Options:
Minimal connectivity; may include a 12V power outlet for accessories.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000 - 10,000 km or 6-12 months, depending on driving conditions and oil type used.
Air Filter Replacement:
Recommended every 20,000 - 40,000 km or as needed based on inspection.
Spark Plug Replacement:
Iridium spark plugs: 100,000 km. Standard plugs: 30,000 - 50,000 km. Consult manual for exact type.
Fluid Specifications
Engine Oil Type:
API SG/SH/SJ or ILSAC GF-2/GF-3; Viscosity: 5W-30 or 10W-30 (refer to manual for exact specification and capacity).
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Refer to manual for specific color/type.
Brake Fluid Type:
DOT 3 or DOT 4 brake fluid.
Transmission Fluid Type Manual:
GL-4 gear oil, SAE 75W-90 or SAE 80W-90.
Transmission Fluid Type Automatic:
Dexron II/III or equivalent ATF. Refer to manual for specific type and capacity.
Known Issues
Common Issues:
Potential for minor oil leaks (e.g., valve cover gasket, oil pan gasket), worn suspension bushings due to age and use, occasional minor electrical gremlins, and exhaust system corrosion.
📚 Vehicle History
Brand Heritage
Brand Heritage:
Daihatsu, a subsidiary of Toyota Motor Corporation, has a long history of producing small, fuel-efficient, and reliable vehicles, particularly known for kei cars and compact SUVs.
Model Evolution
Model Evolution:
The first-generation Terios (J100) was introduced in 1997 as a compact SUV designed to offer go-anywhere capability in a small package. It was later succeeded by the second-generation Terios (J200/J210) in 2006, which grew in size and featured different engine options.
Production
Production Period:
1997-2006 (First Generation)
📄 Vehicle Specifications
Engine
Engine Displacement Cc:
1298
Engine Cylinders:
4
Engine Valves:
16
Chassis
Body Style:
Compact SUV/Crossover
Drive Type:
FWD / 4WD
Brakes
Front Brakes:
Ventilated Disc
Rear Brakes:
Drum
Wheels Tires
Wheel Bolt Pattern:
Typically 4x114.3
Typical Tire Size:
205/70R15
📄 Manual Utility
Audience
Target Audience:
Daihatsu Terios owners, independent repair shops, DIY mechanics, automotive students.
Value Proposition
Value Proposition:
Provides the essential technical data and procedures needed to maintain, diagnose, and repair the Daihatsu Terios K3 engine and associated systems, enabling cost savings and extended vehicle lifespan.
Accessibility
Download Type:
Instant Download
Guarantee
Money Back Guarantee:
30 Days
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