DAIHATSU TERIOS Service Repair Manual 1997-2005

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Art.-Nr: 136434

Stichworte: 1997 1998 1999 2000 2001 2002 2003 2004 2005 Car Daihatsu TERIOS

Produktvarianten

Beschreibung

The Daihatsu Terios, produced from 1997 to 2005, is a compact SUV celebrated for its affordability and rugged capability. This versatile vehicle, available in various models including J100, J102, J122, and J124, offers a practical solution for both daily commuting and light off-road adventures. Its engineering quality and reliability, hallmarks of automotive philosophy, ensure dependable performance. The Terios is designed to provide significant value, making it a popular choice for budget-conscious owners and independent repair shops seeking a robust and economical option in its segment. This comprehensive Service and Repair Workshop Manual, presented in English, is designed to be an indispensable resource for maintaining and repairing your Daihatsu Terios. Covering over 1000 pages of detailed information, it encompasses routine maintenance procedures, in-depth engine and transmission servicing, brake and suspension system repairs, electrical diagnostics, and bodywork. The manual also includes critical technical specifications and torque values, providing step-by-step instructions with diagrams to guide owners and technicians through every aspect of vehicle care, from basic fluid changes to complex component overhauls.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation:

J100/J120

Codes

Model Codes Covered:

J100, J102, J122, J124

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV / Kei SUV (original Japanese market)

Competitive Analysis

Key Competitors:

Suzuki Vitara, Mitsubishi Pajero Mini, Honda CR-V (older models), Toyota RAV4 (older models)

Key Features

Target Audience:

DIY mechanics, independent repair shops, budget-conscious owners

Value Proposition:

Significant cost savings on maintenance and repairs compared to dealership services

📋 Manual Details

Coverage Areas

Years Covered:

1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005

Page Count

Estimated Pages:

1000+

Manual Type

Type:

Service and Repair Workshop Manual

Language

Language:

English

Format

Format:

Downloadable Digital File (PDF assumed)

📖 Manual Coverage

Systems Covered

Powertrain:

Engine mechanical, lubrication, cooling, fuel, exhaust, ignition, engine management (ECU), turbocharger (if applicable)

Transmission:

Manual gearbox (5-speed), Automatic transmission (4-speed), transfer case, differentials (front and rear)

Drivetrain:

Driveshafts, CV joints, propshafts, wheel bearings

Suspension:

Front independent suspension (strut-based), Rear multi-link or coil spring solid axle, shock absorbers, springs, bushings

Brakes:

Front disc brakes, Rear drum or disc brakes, ABS system, parking brake

Steering:

Power steering system (hydraulic), steering column, steering gear

Electrical:

Battery, charging system (alternator), starting system (starter motor), lighting (headlights, taillights, interior), fuses, relays, wiring diagrams, ECUs

Body:

Body shell structure, exterior panels, doors, hood, tailgate, interior trim, seats, glass

HVAC:

Heating, ventilation, and air conditioning (HVAC) system

Safety Systems:

Airbags (if equipped), seat belts

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement

Engine Repair:

Engine disassembly/reassembly, valve adjustments, head gasket replacement, piston/ring replacement, timing belt/chain service

Transmission Service:

Transmission fluid changes, clutch replacement, automatic transmission overhaul

Brake Service:

Brake pad/shoe replacement, rotor/drum resurfacing/replacement, brake fluid flush, caliper/wheel cylinder repair

Suspension And Steering:

Shock absorber replacement, ball joint replacement, tie rod end replacement, power steering pump/rack repair

Electrical Diagnostics:

Troubleshooting electrical faults, testing sensors, component testing, wiring harness repair

Bodywork:

Panel alignment, door mechanism repair, glass replacement, interior trim repair

HVAC System:

Refrigerant recharge, component replacement (compressor, condenser, evaporator), heater core replacement

Diagnostic Procedures:

Trouble code retrieval and interpretation (OBD-II if applicable), step-by-step diagnostic flowcharts

Torque Specifications:

Critical torque values for all fasteners

Technical Depth

Depth Level:

Comprehensive (from basic maintenance to full engine and transmission rebuilds)

Detail Level:

Detailed step-by-step instructions with diagrams and illustrations

📊 Manual Specifications

File Format

Digital Format:

PDF (Portable Document Format)

Print Quality

Image Resolution:

High-resolution (suitable for printing clear diagrams and text)

Binding Type

Digital Access:

Instant download

Paper Type

Digital Media:

Digital file accessible on computers, tablets, and smartphones

⚙️ Engine Specifications

Primary Engine

Engine Code 1:

K3-VE (1.3L)

Engine Displacement 1:

1.3 Liters (1298 cc)

Engine Configuration 1:

Inline 4-cylinder, DOHC

Horsepower 1:

~85-90 PS (@ 6000 rpm) (Varies by market and specific tune)

Torque 1:

~115-120 Nm (@ 3200 rpm) (Varies by market and specific tune)

Secondary Engine

Engine Code 2:

1RZ-FE (2.0L - Less common for this generation outside Japan, but possible)

Engine Displacement 2:

2.0 Liters (1998 cc)

Engine Configuration 2:

Inline 4-cylinder, SOHC

Performance

Induction System:

Naturally aspirated (some markets may have had turbo variants, especially older generations, but less common for this specific period's core models)

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

Drivetrain Options:

Selectable 4WD (4x4) with low range transfer case, Rear-Wheel Drive (RWD) available on some trims

📐 Dimensions

Exterior

Length:

~3,730 - 3,845 mm (Varies by market and body style)

Width:

~1,590 - 1,600 mm

Height:

~1,690 - 1,705 mm

Wheelbase:

~2,430 mm

Weights

Curb Weight:

~1,050 - 1,200 kg (Varies by configuration)

🛡️ Safety Features

Ratings

Safety Certification Availability:

Varies by market and testing agency; typically not independently crash-tested by major global agencies like NHTSA/Euro NCAP for this era/segment globally.

Active Features

Optional or standard on higher trims/later models

Passive Features

Airbags:

Driver airbag (standard), Passenger airbag (optional/standard on higher trims/later models)

Seat Belts:

3-point seatbelts with pretensioners (front), 2-point or 3-point (rear)

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player or cassette player, potentially aftermarket head units in many examples.

Speaker Configuration:

Typically 2 or 4 speakers.

Driver Assistance

Traction Control:

Rarely available on this generation.

Connectivity

Bluetooth Usb:

Not factory-equipped; requires aftermarket installation.

🔧 Maintenance

Service Intervals

Engine Oil And Filter:

Every 5,000 - 10,000 km or 6-12 months, whichever comes first (refer to manual for exact specification)

Spark Plugs:

Every 30,000 - 60,000 km (depending on plug type, e.g., platinum/iridium)

Timing Belt:

Every 80,000 - 100,000 km or 5-7 years (for K3-VE, critical component)

Fluid Specifications

Engine Oil Type:

API SG/SH/SJ or ILSAC GF-2/GF-3. Viscosity typically 5W-30 or 10W-40 (refer to manual for specific climate/engine).

Coolant Type:

Ethylene Glycol based coolant, typically a 50/50 mix with distilled water.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 gear oil (for 5-speed manual).

Transmission Fluid Automatic:

Dexron II/III or equivalent (for 4-speed automatic).

Brake Fluid Type:

DOT 3 or DOT 4

Known Issues

Common Complaint 1:

Timing belt failure (if not replaced at recommended intervals), leading to catastrophic engine damage.

Common Complaint 2:

Rust and corrosion, especially on the chassis and underbody in areas with heavy road salt usage.

Common Complaint 3:

Wear in suspension bushings and ball joints due to off-road usage or age.

Common Complaint 4:

Leaking oil seals (e.g., crankshaft or camshaft seals) over time.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu, a subsidiary of Toyota, is known for its small, fuel-efficient, and durable vehicles, particularly popular in Kei car segment in Japan and emerging markets.

Model Evolution

First Generation Launch:

The first generation Terios (J100 series) was launched in Japan in 1997, designed as a compact and affordable off-road-styled vehicle.

Global Versions:

Rebadged and sold under various names globally, including Toyota Cami (Japan) and Daihatsu Taruna (Malaysia).

Production

Manufacturing Locations:

Primarily Japan, with production also occurring in other countries through joint ventures or licensing.

🏆 Awards & Recognition

Recognitions

Segment Perception:

Praised for its affordability, rugged styling, and surprisingly capable off-road performance for its class and price point.