Daihatsu Terios J100 1997-1999 Factory Service Repair Manual

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The Daihatsu Terios, chassis code J100, is a compact SUV designed for versatility and light off-road capability, produced for the model years 1997, 1998, and 1999. Known for its compact...

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Typ: Car

Anbieter:

Art.-Nr: 145062

Stichworte: 1997 1998 1999 Car Cars Daihatsu Terios Terios J100

Produktvarianten

Beschreibung

The Daihatsu Terios, chassis code J100, is a compact SUV designed for versatility and light off-road capability, produced for the model years 1997, 1998, and 1999. Known for its compact dimensions and robust utility, it competed in a segment alongside other small, capable off-roaders. This generation of the Terios typically features a 1.3L gasoline engine, likely the HZ-FE or similar variants, producing around 70-80 horsepower and 100-115 Nm of torque. It was available in both 2WD and 4WD configurations, offering a practical solution for those seeking a nimble vehicle with a higher ground clearance and the ability to handle varied terrain. This comprehensive factory service repair manual provides detailed information for the maintenance, diagnosis, and repair of your Daihatsu Terios. It covers a wide array of vehicle systems, including the engine, transmission (both manual and automatic), brake system, electrical system, suspension, steering, cooling system, fuel system, and emissions control. The manual includes step-by-step repair procedures, general maintenance guidelines, troubleshooting advice, and essential technical specifications. This resource is designed to assist owners, mechanics, and technicians in keeping the vehicle in optimal condition, ensuring its longevity and performance through accurate and detailed guidance.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Chassis Code:

Model Years Covered:

1997, 1998, 1999

Codes

Engine Codes:

Likely HZ-FE or similar 1.3L variants

👋 Introduction

Market Position

Segment:

Compact SUV / Kei SUV (depending on market) - known for its compact dimensions and off-road capability.

Competitive Analysis

Competitors Era:

Competed with vehicles like the Suzuki Jimny, Mitsubishi Pajero Mini, and similar compact off-roaders.

Key Features

Feature Highlight:

Compact size, available 4WD, high ground clearance for its class, robust utility.

Manual Advantage

Value Proposition:

Empowers owners to perform DIY maintenance and repairs, saving significantly on labor costs.

Manual Authenticity

Source:

Genuine factory service manual, not a third-party reproduction.

📋 Manual Details

Coverage Areas

Coverage Scope:

Complete official factory service and repair manual

Page Count

Estimated Page Count:

Hundreds of pages (specific count not provided, but implied to be comprehensive)

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine Service Repair:

Detailed procedures for maintenance, diagnosis, and repair of the engine.

Transmission Service Repair:

Covers both manual and automatic transmission service, repair, and adjustment.

Brake System:

In-depth coverage of hydraulic, mechanical, and ABS components.

Wiring Diagram:

Comprehensive electrical schematics for all vehicle systems.

Electrical System:

Diagnosis and repair of all electrical components, including lighting, ignition, and accessories.

Suspension:

Front and rear suspension component service, alignment, and troubleshooting.

Periodic Lubrication:

Recommended lubrication points, types, and intervals.

Steering:

Power steering system diagnosis and repair, steering linkage and column service.

Cooling System:

Radiator, fan, water pump, thermostat, and coolant service.

Fuel Injection Fuel System:

Fuel pump, injectors, fuel lines, and evaporative emission system service.

Emission System:

Diagnosis and repair of emissions control devices and related components.

Heater Air Conditional:

HVAC system service, refrigerant handling, and component repair.

Engine Control System:

ECM diagnosis, sensor calibration, and control module service.

Chassis Body:

Body panel repair, chassis component service, and alignment.

Restraint System:

Airbag system diagnosis, SRS component service, and seatbelt repair.

Interior:

Trim removal, dashboard service, and interior component repair.

Differential Drive:

Front and rear differential service, drive axle maintenance.

Axle:

Front and rear axle components, CV joints, and hubs.

Procedures Included

General Maintenance:

Routine checks, fluid changes, filter replacements, and tune-up procedures.

Troubleshooting:

Advanced diagnostic guides for identifying and resolving common and complex issues.

Repair Procedures:

Step-by-step instructions for all mechanical and electrical repairs.

Rebuilding:

Detailed procedures for rebuilding major components like engines and transmissions.

Restoration:

Information applicable to restoring the vehicle to its original specifications.

Tuning:

Procedures for engine and performance tuning, though likely focused on factory specifications.

Technical Depth

Depth:

Comprehensive, covering fundamentals to advanced repairs, mirroring factory technician knowledge.

📊 Manual Specifications

File Format

File Format:

Print Quality

Printability:

Printable without restriction; individual pages or entire manual.

Binding Type

Binding:

Digital download, printable as needed (no physical binding).

Paper Type

Paper Type Recommendation:

Standard printer paper for printing pages.

⚙️ Engine Specifications

Primary Engine

Engine Type:

Likely 1.3L SOHC or DOHC inline-4 gasoline engine (e.g., HZ-FE).

Performance

Horsepower Estimate:

Approximately 70-80 HP (specific figures vary by exact engine variant).

Torque Estimate:

Approximately 100-115 Nm (specific figures vary by exact engine variant).

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI).

Engine Components

Timing Drive:

Likely timing belt (common for this era and engine size).

🔧 Transmission

Standard

Transmission Type Standard:

Likely 5-speed manual transmission.

Optional

Transmission Type Optional:

Likely 3-speed or 4-speed automatic transmission.

Features

Drivetrain Options:

Available in 2WD (RWD) and 4WD (4x4) configurations.

Fluid Specifications

Manual Transmission Fluid:

Refer to manual for specific GL-4 or GL-5 gear oil specification (e.g., 75W-90).

Automatic Transmission Fluid:

Refer to manual for specific ATF specification (e.g., Dexron II/III equivalent).

📐 Dimensions

Exterior

Wheelbase:

Approximately 2,420 mm (95.3 inches).

Length:

Approximately 3,720 mm (146.5 inches).

Width:

Approximately 1,690 mm (66.5 inches).

Height:

Approximately 1,735 mm (68.3 inches).

Weights

Curb Weight:

Varies by configuration, typically around 1050-1150 kg (2315-2535 lbs).

Tire Size

Standard Tire Size:

Commonly 205/70R15 or similar.

Wheel Specs

Bolt Pattern:

Typically 5x114.3 (5 lug, 114.3mm bolt circle).

🛡️ Safety Features

Ratings

Crash Test Ratings:

Specific crash test ratings for this model year might be limited or unavailable for all markets. Manual will cover SRS systems.

Active Features

Active Safety:

ABS (Anti-lock Braking System) likely available as an option on higher trims.

Passive Features

Passive Safety:

Seat belts, energy-absorbing steering column, potentially driver airbag (market dependent).

💡 Technology Features

Infotainment

Infotainment Features:

Basic AM/FM radio with cassette player or CD player, manual climate controls.

Driver Assistance

Driver Assistance Systems:

Limited to ABS if equipped; no advanced driver-assistance systems (ADAS) typical for this era.

Connectivity

Connectivity Options:

Minimal to none, likely no integrated Bluetooth or USB ports.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000-7,500 miles or 6-12 months, refer to manual for exact recommendation.

Timing Belt Replacement:

Critical component. Interval usually around 60,000-100,000 miles or 5-7 years. Manual will specify.

Fluid Specifications

Engine Oil Spec:

Likely 5W-30 or 10W-30 API SG/SH or higher. Manual will confirm.

Coolant Spec:

Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual will confirm type.

Brake Fluid Spec:

DOT 3 or DOT 4. Manual will specify correct type.

Known Issues

Common Problem 1:

Timing belt failure if not replaced on schedule, leading to severe engine damage.

Common Problem 2:

Corrosion on body panels and chassis, particularly in areas with road salt use.

Common Problem 3:

Wear on suspension components due to off-road use or age.

Filter Part Numbers

Oil Filter Part Number Example:

Example: Fram PH7317, Wix 51500, or equivalent (exact part numbers require cross-referencing based on specific engine variant).

📚 Vehicle History

Brand Heritage

Daihatsu Focus:

Daihatsu is known for producing small, fuel-efficient, and often quirky vehicles, with a strong history in the kei car segment and compact SUVs.

Model Evolution

Terios Generation:

The J100 represents the first generation of the Daihatsu Terios, introduced in 1997 as a compact, body-on-frame SUV.

Production

Production Period:

First generation J100 produced from 1997 to 2000.

🏆 Awards & Recognition

Recognitions

Awards Notable:

While specific awards for the 1997-1999 Terios are not widely documented, the model was recognized for its niche appeal as a capable, compact off-roader.