Daihatsu Terios J100 1999 Service Repair Manual

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Stichworte: 1999 Car Daihatsu Terios J100

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Beschreibung

The Daihatsu Terios, specifically the J100 Series produced around 1999, is a compact SUV engineered for practicality and versatility. This model offers a robust solution for those seeking affordable and capable transportation, featuring available 2WD and 4WD configurations and a choice of 3-door or 5-door body styles. Designed with light off-roading and urban utility in mind, the Terios is powered by an efficient inline 4-cylinder engine, typically the 1298 cc G13BA, providing a balance of performance and economy. Its compact dimensions and respectable ground clearance make it well-suited for navigating various terrains and city environments, embodying a heritage of producing reliable and functional compact vehicles. This comprehensive service and repair manual covers all major systems of the Daihatsu Terios J100 Series, providing detailed guidance for owners, mechanics, and technicians. It encompasses in-depth information on engine diagnostics and repair, transmission servicing (both manual and automatic), drivetrain maintenance, suspension and steering system work, and brake system procedures. Additionally, the manual includes extensive coverage of the electrical system, body and chassis repairs, routine maintenance schedules, troubleshooting guides for common issues, and advanced diagnostic techniques. With high-resolution, searchable, and printable content, this manual serves as an indispensable resource for maintaining the longevity and optimal performance of your vehicle.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Generation:

Year:

Codes

Chassis Code:

J100 Series

👋 Introduction

Market Position

Vehicle Segment:

Compact SUV/Mini SUV

Target Audience:

Affordable, practical, and capable compact utility vehicle

Competitive Analysis

Key Competitors 1999:

Suzuki Vitara, Honda CR-V (early models), Toyota RAV4 (early models), Mitsubishi Pajero Mini

Key Features

Drivetrain Options:

Available in 2WD and 4WD configurations

Body Style:

3-door and 5-door body styles

Utility Focus:

Designed for light off-roading and urban utility

📋 Manual Details

Coverage Areas

Manual Coverage Scope:

Comprehensive service and repair for all major vehicle systems

Page Count

Estimated Pages:

Approximately 1000+

Manual Type

Manual Classification:

Service and Repair Manual

Language

Language Offered:

English

Format

File Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine System:

Detailed diagnostics, repair, and overhaul for all engine components

Transmission System:

Manual and automatic transmission service, repair, and overhaul procedures

Drivetrain System:

Front-wheel drive (FWD) and Four-wheel drive (4WD) system servicing

Suspension System:

Front and rear suspension component inspection, repair, and alignment

Steering System:

Power steering system diagnostics and repair

Brake System:

Hydraulic brake system inspection, repair, ABS diagnostics

Electrical System:

Wiring diagrams, component testing, fuse and relay identification

Body And Chassis:

Body panel repair, interior trim, chassis components

Procedures Included

Routine Maintenance:

Oil changes, filter replacements, fluid checks and top-offs, belt inspection/replacement

Troubleshooting:

Diagnostic procedures for common problems and fault codes

Engine Repair:

Engine overhaul, head gasket replacement, timing belt/chain service

Transmission Repair:

Clutch replacement, transmission fluid and filter service, gearbox rebuilds

Brake Repair:

Brake pad/shoe replacement, rotor/drum machining or replacement, bleeding procedures

Electrical Diagnostics:

Starter motor, alternator, battery testing and replacement, lighting system repair

Suspension And Steering Repair:

Shock absorber/strut replacement, ball joint and tie rod end replacement

Technical Depth

Diagnostics Level:

Advanced diagnostic procedures with detailed troubleshooting flowcharts

Repair Scope:

Complete vehicle repair from minor adjustments to major component overhauls

Rebuild Procedures:

Detailed instructions for engine and transmission rebuilding

📊 Manual Specifications

File Format

PDF Quality:

High-resolution scans, ensuring clarity of diagrams and text

Searchability:

Fully searchable text for quick access to information

Print Quality

Printable:

Printable pages for workshop use

Binding Type

Binding:

N/A (Digital PDF format)

Paper Type

Paper Quality:

N/A (Digital PDF format)

⚙️ Engine Specifications

Primary Engine

Engine Code:

G13BA (most common)

Engine Type:

Inline 4-cylinder, SOHC, 12-valve

Displacement:

1298 cc (1.3 Liters)

Bore X Stroke:

72.0 mm x 77.0 mm

Compression Ratio:

9.2:1

Performance

Horsepower:

Approx. 70-80 PS (51-59 kW) at 6000 rpm (varies by market/tune)

Torque:

Approx. 100-110 Nm (74-81 lb-ft) at 3500-4000 rpm (varies by market/tune)

Fuel System

Fuel Delivery:

Multi-point Fuel Injection (MPI)

Fuel Type:

Unleaded Gasoline (RON 91 or higher recommended)

Engine Maintenance

Timing Belt Replacement Interval:

Refer to manual; typically around 90,000 km or 60,000 miles

🔧 Transmission

Standard

Manual Transmission Type:

5-speed manual

Optional

Automatic Transmission Type:

3-speed automatic (less common)

Features

Transfer Case:

Two-speed transfer case with high and low range for 4WD models

Fluid Specifications

Manual Transmission Fluid Type:

API GL-4, SAE 75W-90

Automatic Transmission Fluid Type:

Dexron III or equivalent

📐 Dimensions

Exterior

Length:

Approx. 3,730 mm (3-door), 3,845 mm (5-door)

Width:

Approx. 1,630 mm

Height:

Approx. 1,705 mm (3-door), 1,725 mm (5-door)

Wheelbase:

Approx. 2,430 mm

Ground Clearance:

Approx. 195 mm

Weights

Curb Weight:

Approx. 1050 - 1250 kg (depending on configuration)

Gross Vehicle Weight Rating:

Refer to vehicle VIN plate

🛡️ Safety Features

Ratings

Crash Test Ratings:

Limited formal international crash test data available for this specific model year and region; consult regional safety bodies.

Active Features

Optional or standard depending on trim and market

Traction Control:

Rarely equipped on this model

Passive Features

Airbags:

Driver airbag standard, passenger airbag optional or market dependent

Seatbelts:

Three-point seatbelts with pre-tensioners (front seats)

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM/Cassette or CD player, often with 2-4 speakers.

Driver Assistance

Parking Sensors:

Rarely equipped

Connectivity

Auxiliary Input:

Not typically available on this model

🔧 Maintenance

Service Intervals

Engine Oil And Filter Replacement:

Every 7,500 - 10,000 km (4,500 - 6,000 miles) or 6-12 months, whichever comes first.

Air Filter Replacement:

Every 20,000 - 30,000 km (12,000 - 18,000 miles)

Spark Plug Replacement:

Every 30,000 - 40,000 km (18,000 - 24,000 miles) depending on plug type

Fluid Specifications

Engine Coolant Type:

Ethylene Glycol based coolant, 50/50 mix with distilled water (e.g., Toyota Super Long Life Coolant or equivalent)

Brake Fluid Type:

DOT 3 or DOT 4

Power Steering Fluid Type:

Dexron II/III or equivalent

Engine Oil Capacity:

Approx. 3.2 - 3.5 Liters (with filter)

Known Issues

Engine Oil Leaks:

Common with age; valve cover gasket, oil pan gasket, and rear main seal can leak.

Timing Belt Wear:

Crucial to replace at intervals; a failed belt can cause significant engine damage.

Suspension Wear:

Bushings, ball joints, and shock absorbers can wear over time, leading to noise and poor handling.

Exhaust System Corrosion:

Rust and corrosion of exhaust components are common in humid or salty environments.

4Wd System Maintenance:

Regularly check transfer case and differential fluids, especially on 4WD models.

📚 Vehicle History

Brand Heritage

Daihatsu Specialization:

Daihatsu has a long history specializing in small, fuel-efficient, and compact vehicles, often with a focus on reliability and practicality.

Model Evolution

Terios Introduction:

The Terios (J100) was launched in 1997 as Daihatsu's entry into the burgeoning mini SUV segment, offering a compact, body-on-frame chassis with 4WD capability.

J100 Facelift:

The 1999 model year represents an early production phase; facelifts and updates occurred in subsequent years.

Production

Production Period J100:

1997-2006 (First Generation)

Manufacturing Locations:

Primarily Japan; also produced under license in other countries.

🏆 Awards & Recognition

Recognitions

Market Recognition:

Recognized for its affordability, practicality, and go-anywhere capability in the mini SUV segment.