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DAIHATSU TERIOS J100 Service Repair Manual 1997-2000

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This manual covers the Terios J100, produced from 1997 to 2000. The Terios is a compact SUV renowned for its maneuverability, affordability, and the availability of four-wheel drive, making it...
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DAIHATSU TERIOS J100 Service Repair Manual 1997-2000
This manual covers the Terios J100, produced from 1997 to 2000. The Terios is a compact SUV renowned for its maneuverability, affordability, and the availability of four-wheel drive, making it a capable option for consumers seeking a versatile vehicle for both urban commuting and light off-road excursions. Engineered with a reputation for reliability and compact vehicle expertise, this generation of the Terios offered a practical solution in the growing crossover market, competing with models like the Suzuki Vitara and early Toyota RAV4. Its design emphasized a balance between a small footprint and functional utility, embodying a focus on accessible and dependable transportation. This comprehensive service repair workshop manual provides detailed guidance for the maintenance, diagnosis, and repair of all aspects of the Terios J100. It encompasses extensive information on engine systems, transmissions (manual and automatic), drivetrain, suspension, steering, brakes, and the complete electrical system, including wiring diagrams. The manual offers step-by-step procedures for routine maintenance, component replacement, and in-depth repairs, along with essential technical specifications and troubleshooting tips. This resource is designed to assist owners, technicians, and mechanics in effectively maintaining the vehicle's performance and longevity, ensuring it remains in optimal working condition.
🏷️ Basic Information
Identification
Make:
Daihatsu
Model:
Terios
Generation:
J100
Years Covered:
1997-2000
👋 Introduction
Market Position
Vehicle Segment:
Compact SUV / Crossover
Target Audience:
Consumers seeking affordable, capable, and compact utility vehicles.
Competitive Analysis
Key Competitors:
Suzuki Vitara, Toyota RAV4 (early models), Mitsubishi Pajero/Shogun (smaller variants).
Key Features
Vehicle Strengths:
Compact size, good maneuverability, available 4WD, fuel efficiency (relative to larger SUVs), affordability.
Manual Value Proposition:
Provides professional-level repair and maintenance guidance for DIY owners and independent workshops.
📋 Manual Details
Coverage Areas
Coverage Scope:
Full & Complete Service Repair Workshop Manual
Models Covered:
All Models
Page Count
Page Count Estimate:
Detailed page count not specified, but implies comprehensive coverage.
Manual Type
Manual Type:
Service Repair Workshop Manual
Language
Language:
English (implied by product description language)
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul of all engine components.
Transmission:
Manual and automatic transmission service, repair, and overhaul.
Drivetrain:
Front-wheel drive (FWD) and four-wheel drive (4WD) systems, differentials, driveshafts, axles.
Suspension:
Front and rear suspension systems, shock absorbers, springs, control arms, bushings.
Steering:
Steering gear, power steering system, steering column, tie rods.
Brakes:
Brake system diagnostics, repair of discs, drums, calipers, master cylinder, ABS (if equipped).
Electrical:
Complete electrical system diagrams, component testing, repair of lighting, starting, charging, ignition.
Cooling System:
Radiator, thermostat, water pump, hoses, fan diagnostics and repair.
Fuel System:
Fuel tank, pump, injectors, lines, evaporative emission control (EVAP).
Exhaust System:
Exhaust manifold, catalytic converter, mufflers, pipes.
Body And Chassis:
Body panel repair, interior trim removal, chassis maintenance.
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair.
Safety Systems:
Airbag system information, seatbelt mechanisms.
Procedures Included
Maintenance:
Routine maintenance, oil changes, filter replacements, tune-ups.
Troubleshooting:
Diagnostic procedures for common and complex issues.
Repair:
Step-by-step repair instructions for all major systems.
Overhaul:
Complete engine and transmission overhaul procedures.
Component Replacement:
Detailed guides for replacing individual components.
Specifications:
Torque specifications, clearances, fluid capacities, electrical values.
Wiring Diagrams:
Comprehensive electrical wiring diagrams for all circuits.
Technical Depth
Depth Level:
Professional level, covering basic to advanced repairs and diagnostics.
📊 Manual Specifications
File Format
File Type:
PDF
Searchability:
Searchable text within the PDF (typical for professional manuals).
Print Quality
Image Resolution:
High-resolution images and diagrams for clarity.
Binding Type
Binding Type:
N/A (Digital PDF format)
Paper Type
Paper Type:
N/A (Digital PDF format)
⚙️ Engine Specifications
Primary Engine
Engine Code:
H20A (most common)
Engine Type:
Inline 4-cylinder, DOHC, 16-valve
Displacement:
1998cc (2.0 Liters)
Performance
Horsepower:
Approx. 128-130 PS (94-96 kW) @ 6000 rpm (Varies by market and specific tuning)
Torque:
Approx. 170-175 Nm (125-129 lb-ft) @ 3000-4000 rpm (Varies by market and specific tuning)
Fuel System
Fuel Delivery:
Electronic Fuel Injection (EFI)
Fuel Type:
Unleaded gasoline
Ignition System
Ignition Type:
Distributorless Ignition System (DIS) or Distributor type depending on region.
🔧 Transmission
Standard
Transmission Type Std:
5-speed Manual Transmission
Optional
Transmission Type Opt:
4-speed Automatic Transmission
Features
4Wd System:
Full-time 4WD with viscous coupling center differential (typical on 4WD models).
Fluid Specifications
Manual Transmission Fluid:
API GL-4, SAE 75W-90 (Manual; check manual for specific part number and exact spec)
Automatic Transmission Fluid:
Dexron III or equivalent (Automatic; check manual for specific part number and exact spec)
📐 Dimensions
Exterior
Length:
Approx. 3,915 mm (154.1 inches)
Width:
Approx. 1,695 mm (66.7 inches)
Height:
Approx. 1,750 mm (68.9 inches)
Wheelbase:
Approx. 2,430 mm (95.7 inches)
Ground Clearance:
Approx. 190-200 mm (7.5-7.9 inches, depending on tire size and 2WD/4WD)
Weights
Curb Weight:
Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs, depending on configuration)
🛡️ Safety Features
Ratings
Crash Test Ratings:
Generally not rated by major global organizations like NHTSA or Euro NCAP for this specific generation and market. Safety features were basic by modern standards.
Active Features
ABS:
Optional on some models/markets.
Passive Features
Airbags:
Driver airbag standard on many models; passenger airbag often optional or not available.
Seatbelts:
3-point front seatbelts, 2-point rear lap belts (or 3-point depending on rear seat position/market).
💡 Technology Features
Infotainment
Audio System:
Basic AM/FM radio with CD player or cassette player depending on trim level and market. Likely 2-4 speaker system.
Driver Assistance
Traction Control:
Generally not available on this generation.
Connectivity
Auxiliary Inputs:
Not typically equipped with auxiliary audio inputs or Bluetooth.
🔧 Maintenance
Service Intervals
Oil Change Interval:
Typically every 5,000-10,000 km (3,000-6,000 miles) or 6 months, whichever comes first. Refer to specific manual for precise recommendation.
Air Filter Replacement:
Every 20,000-40,000 km (12,000-24,000 miles).
Spark Plug Replacement:
Every 40,000-60,000 km (24,000-36,000 miles), depending on spark plug type.
Fluid Specifications
Engine Oil Spec:
API SG or higher, SAE 10W-30 or 10W-40 (check manual for exact specification and viscosity based on climate).
Coolant Spec:
Ethylene glycol-based antifreeze, pre-diluted or concentrate mixed 50/50 with distilled water. (Color may vary, often green or pink; check manual).
Brake Fluid Spec:
DOT 3 or DOT 4.
Known Issues
Common Wear Items:
Suspension bushings, exhaust system components, clutch wear (manual transmission), potential for minor oil leaks from engine seals over time.
Electrical Quirks:
Older vehicles may experience minor electrical issues related to grounds, switches, or aging wiring harnesses.
Maintenance Tips
4Wd Maintenance:
Regular inspection and maintenance of the 4WD system, including transfer case and differential fluids, is crucial for longevity.
📚 Vehicle History
Brand Heritage
Daihatsu History:
Daihatsu, a subsidiary of Toyota, has a long history of producing small, economical, and reliable vehicles, often focusing on Kei cars and compact utility vehicles.
Model Evolution
Terios First Gen:
The J100 Terios was Daihatsu's first foray into the compact SUV segment, aiming to combine the practicality of an SUV with the nimbleness and fuel efficiency of a smaller car.
Production
Manufacturing Location:
Primarily manufactured in Japan. Also produced under license or rebadged in other markets (e.g., Toyota Cami).
🏆 Awards & Recognition
Recognitions
Industry Accolades:
No widely publicized major awards for this specific model year. Its success was more in its niche market appeal for affordability and utility.
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