Daihatsu Terios J200 J210 J211 2006-2014 Service Repair Manual

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The Daihatsu Terios, produced from 2006 to 2014 and identified by chassis codes J200, J210, and J211, is a compact crossover SUV known for its accessible pricing, reliable powertrain, and...

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Typ: Car

Anbieter:

Art.-Nr: 158181

Stichworte: 2006 2007 2008 2009 2010 2011 2012 2013 2014 Car Daihatsu Terios J200 Terios J210 Terios J211

Produktvarianten

Beschreibung

The Daihatsu Terios, produced from 2006 to 2014 and identified by chassis codes J200, J210, and J211, is a compact crossover SUV known for its accessible pricing, reliable powertrain, and genuine four-wheel-drive capability, setting it apart in a segment often dominated by front-wheel-drive bias. This generation, the J200 Series, evolved from its predecessor with a more contemporary design and enhanced features, offering a practical and capable option for various driving needs. Daihatsu's specialization in small, value-oriented vehicles is evident in the Terios's engineering, making it a competent choice against competitors like the Honda CR-V and Toyota RAV4 of its era. This workshop service repair manual provides comprehensive English-language guidance for the Daihatsu Terios J200 Series. It covers all essential aspects of maintenance, repair, and troubleshooting, including detailed procedures for engine mechanicals, fuel and ignition systems, manual and automatic transmissions, the 4WD drivetrain, suspension, steering, brakes, and the complete electrical system. Additionally, the manual offers insights into body and chassis work, HVAC systems, and emissions control, along with preventative maintenance schedules, diagnostic flowcharts, and technical specifications. This resource is designed to assist owners, mechanics, and technicians in effectively maintaining and repairing the vehicle, ensuring its longevity and optimal performance.

🏷️ Basic Information

Identification

Make:

Daihatsu

Model:

Terios

Chassis Codes:

J200, J210, J211

Production Years Covered:

2006-2014

Generation

Generation Code:

J200 Series

👋 Introduction

Market Position

Vehicle Segment:

Compact Crossover SUV

Competitive Analysis

Key Competitors Era:

Honda CR-V, Toyota RAV4, Nissan Qashqai, Mitsubishi Outlander Sport, Suzuki Vitara.

Key Features

Vehicle Usp:

Compact size, accessible pricing, reliable powertrain, and genuine 4WD capability in a segment often dominated by front-wheel-drive bias.

📋 Manual Details

Coverage Areas

Manual Type:

Workshop Service Repair Manual

Manual Format:

Language

Language:

English

📖 Manual Coverage

Systems Covered

Engine Mechanical:

Complete engine overhaul, disassembly, assembly, component testing, and specifications for all variants.

Engine Management:

Fuel injection systems, ignition systems, emissions control, engine control unit (ECU) diagnosis and repair.

Transmission Manual:

Service and repair of the manual transmission, including clutch system, gear shift mechanism, and driveline components.

Transmission Automatic:

Service and repair of the automatic transmission, including hydraulic control, electronic control, and torque converter.

Drivetrain 4Wd:

Detailed procedures for servicing the 4WD system, transfer case, differentials (front and rear), and drive shafts.

Suspension:

Front and rear suspension components, shock absorbers, springs, bushings, and alignment procedures.

Steering:

Power steering system, steering rack, tie rod ends, and steering column.

Brakes:

Disc brake systems (front and rear), brake pads, rotors, calipers, brake lines, master cylinder, and ABS system.

Electrical System:

Complete electrical schematics, wiring diagrams, charging system (alternator, battery), starting system, lighting, and accessory circuits.

Body And Chassis:

Body panel removal and installation, interior trim, exterior trim, bumpers, doors, and chassis components.

Heating Ventilation Air Conditioning HVAC:

AC system components, refrigerant, evaporator, condenser, blower motor, and climate control operation.

Emissions Control:

Catalytic converter, oxygen sensors, EGR system, evaporative emission control (EVAP) system.

Procedures Included

Preventative Maintenance:

Scheduled maintenance checks, fluid changes, filter replacements, and inspections.

Troubleshooting Guides:

Diagnostic flowcharts and common problem resolution for various systems.

Engine Overhaul:

Step-by-step instructions for complete engine disassembly and reassembly, including critical torques and clearances.

Transmission Repair:

Detailed procedures for internal transmission repairs, seal replacements, and hydraulic adjustments.

Brake System Repair:

Brake bleeding procedures, caliper rebuilding, and rotor replacement.

Electrical Component Testing:

Testing procedures for alternators, starters, sensors, actuators, and ECUs using multimeters and oscilloscopes.

Suspension Component Replacement:

Instructions for replacing control arms, ball joints, wheel bearings, and shock absorbers.

Wheel Alignment:

Specifications and procedures for front and rear wheel alignment.

Technical Depth

Depth Of Coverage:

Comprehensive, covering everything from basic maintenance and fluid checks to complete engine and transmission rebuilds, advanced diagnostics, and specialized system repairs.

📊 Manual Specifications

File Format

File Type:

Print Quality

Scan Resolution:

High-resolution scans, ensuring clarity of text and diagrams.

Binding Type

Binding:

N/A (Digital PDF)

Paper Type

Paper Type:

N/A (Digital PDF)

⚙️ Engine Specifications

Primary Engine

Engine Code:

K3-VE (most common variant)

Engine Type:

Inline 4-Cylinder, DOHC, 16-Valve

Displacement:

1.5 Liters (1495 cc)

Performance

Horsepower:

Approximately 105-109 PS (metric horsepower) depending on market and tune.

Torque:

Approximately 140-145 Nm (Newton-meters) depending on market and tune.

Fuel System

Fuel Delivery:

Electronic Fuel Injection (EFI)

Fuel Type:

Unleaded Gasoline

Engine Variants

Alternative Engine:

3SZ-VE (1.5L VVT-i, later models), 3S-FE (older models, less common in this generation)

Diesel Engine Option:

Rare, but some markets may have had small diesel variants (e.g., 2.0L).

🔧 Transmission

Standard

Transmission Type Standard:

5-Speed Manual Transmission

Optional

Transmission Type Optional:

4-Speed Automatic Transmission

Features

Drivetrain Configuration:

Optional Four-Wheel Drive (4WD) with center differential, or Front-Wheel Drive (FWD).

📐 Dimensions

Exterior

Length:

Approx. 4,055 mm (159.6 inches)

Width:

Approx. 1,720 mm (67.7 inches)

Height:

Approx. 1,690 mm (66.5 inches)

Wheelbase:

Approx. 2,480 mm (97.6 inches)

Weights

Curb Weight:

Approx. 1,200 - 1,350 kg (2,645 - 2,976 lbs), varies by configuration.

🛡️ Safety Features

Ratings

Crash Test Ratings:

Varies by region and testing authority. Generally expected to perform adequately for its class and era, though advanced safety features are limited.

Active Features

Anti-lock Braking System (ABS) typically standard or available on higher trims.

Ebs Esp:

Electronic Stability Program (ESP) or Traction Control System (TCS) may be available on select models/trims.

Passive Features

Airbags:

Front airbags for driver and passenger. Side airbags and curtain airbags are less common or only available on higher trims.

💡 Technology Features

Infotainment

Audio System:

Basic AM/FM radio with CD player, often with optional MP3 compatibility and auxiliary input.

Display System:

Basic digital display for clock and radio information, no advanced touchscreen or navigation typically standard.

Driver Assistance

Parking Assistance:

Rear parking sensors available on higher trim levels or as an aftermarket option.

Connectivity

Bluetooth:

Rarely integrated as standard; available as an aftermarket option or on very late model/high trim variants.

🔧 Maintenance

Service Intervals

Oil Change Interval:

Typically every 5,000 - 10,000 km (3,000 - 6,000 miles) or 6-12 months, depending on driving conditions and oil type.

Air Filter Replacement:

Recommended every 20,000 - 30,000 km (12,000 - 18,000 miles).

Spark Plug Replacement:

Varies by spark plug type (copper, platinum, iridium), typically 40,000 - 100,000 km (25,000 - 60,000 miles).

Fluid Specifications

Engine Oil Type:

API SG, SH, SJ, SL or ACEA A2/A3 specified. Viscosity commonly 5W-30 or 10W-40.

Engine Oil Capacity:

Approx. 3.9 - 4.0 Liters (4.1 - 4.2 US Quarts) with filter change.

Coolant Type:

Ethylene glycol-based, long-life coolant. Specific Daihatsu coolant or equivalent recommended.

Transmission Fluid Manual:

API GL-4, SAE 75W-90 Gear Oil.

Transmission Fluid Automatic:

Dexron III or equivalent ATF.

Brake Fluid Type:

DOT 3 or DOT 4.

Known Issues

Common Wear Items:

Front suspension components (bushings, ball joints), rear shock absorbers, clutch wear (manual transmission).

Engine Oil Consumption:

Some reports of oil consumption in higher mileage engines, particularly if not maintained with correct oil levels.

Exhaust System:

Corrosion of exhaust components, especially in regions with harsh weather or road salt.

📚 Vehicle History

Brand Heritage

Daihatsu Specialty:

Daihatsu has a long history of producing small, capable, and value-oriented vehicles, often specializing in compact SUVs and city cars.

Model Evolution

Terios Generation 2 Introduction:

The J200 series represented the second generation of the Terios, evolving from the first generation with a more modern design and improved features.

Production

Manufacturing Locations:

Primarily manufactured in Japan and also in other global locations through assembly plants or joint ventures.

🏆 Awards & Recognition

Recognitions

Vehicle Type Recognition:

Recognized for its value for money and go-anywhere capability for its size and class.