Models Covered:
1190, 1194, 1290, 1294, 1390, 1394, 1490, 1494, 1594, 1690
Manual Product Code:
DAVIDBROWN-1190-1690-FSM-PDF
Target Audience:
Owners, mechanics, and enthusiasts of David Brown 1190-1690 series tractors.
Authenticity:
Actual genuine factory repair manuals, not third-party reproductions.
Completeness:
Complete official full factory service repair manual.
Usability:
Easy to use with numbered instructions, bold figure numbers, and a table of contents.
Searchability:
Searchable PDF functionality for quick information retrieval.
Cost Savings:
Enables owners to perform their own servicing, saving significant labor costs ($50-$60 per hour).
Engine:
Comprehensive coverage of engine maintenance, repair, and diagnostics.
Lubrication System:
Detailed information on oil pressure, lubrication points, and component servicing.
Cooling System:
Includes radiator, thermostat, water pump, and fan system maintenance and repair.
Fuel System:
Covers fuel injection, carburetion (if applicable), fuel pump, filters, and tank servicing.
Disassembly Servicing:
Step-by-step procedures for dismantling and servicing various vehicle components.
General Separation:
Guidance on component separation and reassembly, with emphasis on correct procedures.
Clutch:
Complete service and repair procedures for the clutch assembly.
Transmission:
Detailed repair and maintenance for the gearbox, including shifting mechanisms.
Drive Chain Sprockets:
Information on drive chain inspection, adjustment, and sprocket replacement.
Rear Axle:
Comprehensive service for the rear axle assembly, including differential and final drives.
Brakes:
Brake system diagnostics, repair, adjustment, and component replacement.
Front Axle:
Service and repair procedures for the front axle components.
Steering:
Detailed instructions for steering system maintenance and repair.
Shocks:
Information on suspension shock absorbers and their servicing.
Body Work:
Guidance on body panel repair, adjustments, and related components.
Intake Exhaust:
Maintenance and repair of the intake and exhaust systems.
Hydraulic System:
In-depth coverage of the hydraulic system, including pumps, cylinders, and control valves.
Electrical System:
Detailed troubleshooting and repair of the electrical system, including wiring diagrams.
Routine Maintenance:
Covers all routine maintenance tasks and schedules.
Advanced Troubleshooting:
Includes a dedicated guide for diagnosing and resolving complex issues.
Diagnostic Repair:
Detailed diagnostic procedures and step-by-step repair instructions.
Rebuild Restore:
Provides information necessary for complete rebuilds and restorations.
Step By Step Instructions:
Numbered instructions for every repair procedure.
Technical Notes:
Includes notes, cautions, and warnings to highlight critical information.
Depth:
Comprehensive; covers fundamental to advanced repair procedures, mirroring factory technician knowledge.
Illustrations:
Includes detailed illustrations, drawings, and photos for visual guidance.
Wiring Diagrams:
Detailed wiring diagrams are included for electrical system diagnostics and repair.
Engine Type:
Diesel (Specific engine families typically used by David Brown in this era include Case IH BD series and Perkins).
Power Range:
Varies by model, generally ranging from approximately 60 HP (1190) to 100+ HP (1690).
Torque Characteristics:
Designed for robust low-end torque suitable for agricultural applications.
Injection System:
Typically rotary or inline injection pumps (e.g., CAV, Bosch).
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil specification.
Air Filter Service:
Regular checks and cleaning/replacement as needed, especially in dusty environments.
Fuel Filter Replacement:
Generally replaced annually or as per specific operating hours recommendations.
Engine Oil:
API CD or higher quality diesel engine oil, viscosity typically SAE 15W-40 or 20W-50.
Hydraulic Fluid:
Tractor hydraulic fluid (e.g., ISO VG 46 or as specified by David Brown, often compatible with IH Hy-Trans).
Transmission Oil:
Gear oil, viscosity and API rating to be confirmed by manual, often GL-4 specification.
Common Wear Points:
Clutch wear, hydraulic pump efficiency, front axle kingpins, and PTO engagement can be common maintenance areas.
Electrical System Reliability:
Wiring harness integrity and starter motor reliability can sometimes require attention due to age.
