David Brown Case 1190 Tractor Service & Repair Workshop Manual Download PDF

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Art.-Nr: 81245

Stichworte: 1190 Agriculture CASE David Brown Tractor Tractors

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Beschreibung

This comprehensive service and repair workshop manual covers the David Brown 1190 Tractor, a robust machine known for its reliable performance in agricultural applications. Manufactured in the United Kingdom, David Brown tractors have a long-standing heritage of engineering excellence. The 1190, produced during the mid to late 1970s, represents a significant model within the David Brown lineup, offering a blend of power and durability. Its design emphasizes straightforward operation and serviceability, making it a trusted workhorse for demanding tasks. This manual provides in-depth coverage of all repair, servicing, and troubleshooting procedures for the David Brown 1190 Tractor. It is designed for professional mechanics, technicians, and advanced DIY owners seeking to maintain and repair their equipment. Within its pages, you will find detailed, step-by-step instructions for engine overhaul, transmission repair, hydraulic system servicing, electrical diagnostics, and much more. Hundreds of detailed photos and diagrams, including exploded views, accompany the text to ensure clarity and accuracy in all job completions. This resource is essential for ensuring the longevity and optimal performance of your David Brown 1190 Tractor.

🏷️ Basic Information

Identification

Make:

David Brown

Model:

1190 Tractor

Product Type:

Service & Repair Workshop Manual

👋 Introduction

Market Position

Target User:

Professional mechanics, technicians, and advanced DIY owners of David Brown 1190 Tractors.

Competitive Analysis

Value Proposition:

Provides professional-grade repair and maintenance information for lifetime use, offering significant cost savings over dealership services.

Key Features

Visual Aids:

Hundreds of detailed photos and diagrams, including highly detailed exploded diagrams.

Instruction Style:

Step-by-step instructions for correct job completion.

📋 Manual Details

Coverage Areas

Primary Coverage:

All repairs, servicing, and troubleshooting procedures for the David Brown 1190 Tractor.

Page Count

Estimated Pages:

Hundreds (exact count not specified but implied to be comprehensive)

Manual Type

Type:

Workshop Manual / Service Manual / Repair Manual

Language

Language:

English (inferred from context of a professional workshop manual)

Format

Digital Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Detailed engine overhaul, diagnosis, timing, fuel system, lubrication system, cooling system.

Transmission:

Repair and servicing of transmission components, gear shifting mechanisms, differential.

Hydraulics:

Hydraulic system operation, pump servicing, cylinder repair, control valve adjustments, PTO hydraulics.

Electrical:

Wiring diagrams, starter, alternator, battery system, lighting, ignition system (if applicable).

Steering:

Power steering system, steering linkages, component repair.

Braking:

Brake system service, adjustment, repair of brake components.

Front Axle:

Front axle assembly, kingpins, steering knuckles, wheel bearings.

Rear Axle And Hubs:

Rear axle repair, differential, final drives, hub assemblies.

Power Take Off Pto:

PTO engagement, servicing, repair of PTO components, including ground speed PTO.

Chassis And Body:

Frame inspection, fender repair, operator's platform, sheet metal.

Procedures Included

Maintenance:

Scheduled maintenance, lubrication points, fluid changes, filter replacements.

Troubleshooting:

Systematic diagnostic procedures for common and uncommon faults.

Disassembly And Assembly:

Step-by-step instructions for dismantling and reassembling all major components and systems.

Overhaul:

Complete overhaul procedures for engine, transmission, and hydraulic systems.

Adjustments:

Precise instructions for all necessary adjustments (e.g., clutch, brakes, linkage, governor).

Diagnostics:

Detailed diagnostic flowcharts and symptom-based troubleshooting.

Technical Data And Specifications:

Torque values, clearances, fluid capacities, material specifications.

Technical Depth

Depth:

Comprehensive, covering everything from basic maintenance to complete engine rebuilds and advanced diagnostics.

📊 Manual Specifications

File Format

Format:

Print Quality

Printable:

Yes, individual pages or the entire manual can be printed.

Binding Type

Digital Binding:

N/A (Digital Download)

Paper Type

Digital Paper Type:

N/A (Digital Download)

Device Compatibility

Compatibility:

Compatible with Windows and MAC computers, tablets, and smartphones.

Licensing

Usage License:

Unlimited usage, no expiry dates, no renewal fees, usable on multiple devices.

Version

Version Completeness:

Full, complete factory service repair workshop manual, not a trial or limited version.

⚙️ Engine Specifications

Primary Engine

Engine Type:

David Brown 3-cylinder diesel engine (likely AD3/55 or similar based on era)

Performance

Horsepower Estimate:

Approximately 50-60 HP (typical for this class of tractor)

Torque Estimate:

N/A (Specific torque figures require model-specific data)

Fuel System

Injection Type:

Direct Injection (likely CAV or Simms injector pump)

Cooling System

Cooling Medium:

Water-cooled

Lubrication System

Oil Type Recommendation:

API CD or higher, SAE 15W-30 or 20W-40 (specific grade depends on operating temperature)

Engine Disassembly

Piston Ring Gap:

N/A (Specific values require manual consultation)

Main Bearing Clearance:

N/A (Specific values require manual consultation)

🔧 Transmission

Standard

Gearbox Type:

Constant mesh gearbox with synchronized shifting (likely)

Optional

Multi-Speed Options:

May include options like a High-Low range gearbox or creeper gears.

Features

Clutch Type:

Dual-stage clutch (for transmission and PTO operation)

Fluid Specifications

Transmission Oil Type:

API GL-4, SAE 80W-90 or 80W-140 (specific grade depends on operating temperature)

Gear Ratios

Forward Gears:

N/A (Specific gear ratios require manual consultation)

Reverse Gears:

N/A (Specific gear ratios require manual consultation)

📐 Dimensions

Exterior

Wheelbase:

N/A (Specific dimensions require manual consultation)

Weights

Operating Weight:

Approximately 4500-5000 lbs (N/A - specific figure requires manual consultation)

🛡️ Safety Features

Ratings

Roll Over Protection:

ROPS (Roll-Over Protective Structure) availability would depend on original fitment and specific configurations.

Active Features

Braking System Type:

Independent rear wheel mechanical drum brakes.

Passive Features

Seatbelt:

Availability dependent on original fitment and ROPS.

💡 Technology Features

Infotainment

Original Features:

Basic instrumentation: tachometer, temperature gauge, oil pressure gauge, fuel gauge.

Driver Assistance

Features:

N/A (No electronic driver assistance systems in this era of tractor).

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 100-250 operating hours (specific interval in manual).

Oil Filter Replacement:

Replace with every engine oil change.

Air Filter Service:

Service as needed based on operating conditions (check daily in dusty environments).

Fluid Specifications

Hydraulic Fluid Type:

Universal Tractor Transmission Oil (UTTO) or appropriate hydraulic fluid meeting David Brown specifications (e.g., TO-2, TO-4).

Coolant Type:

Ethylene glycol-based antifreeze with corrosion inhibitors, mixed 50/50 with distilled water.

Known Issues

Transmission Wear:

Potential wear in synchronizers and gear teeth due to heavy use over time.

Hydraulic System:

Weakness in hydraulic lift or steering due to pump wear or seal degradation.

Cooling System:

Radiator clogs or thermostat failure leading to overheating.

Fuel Injection System:

Wear in injector pump and injectors affecting starting and performance.

📚 Vehicle History

Brand Heritage

Manufacturer Origin:

David Brown Tractors, United Kingdom.

Model Evolution

Series Context:

The 1190 is part of David Brown's later range, bridging the gap between earlier models and the Case-IH era.

Production

Production Years:

Mid to late 1970s (exact range requires manual consultation).

Ownership Change

Case Acquisition:

David Brown was acquired by Tenneco (owner of Case) in 1971, leading to the eventual Case-David Brown branding.

🏆 Awards & Recognition

Recognitions

Industry Awards:

N/A (Tractor models are not typically subject to automotive-style awards).