David Brown 1594 Tractor Factory Service Repair Manual

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The David Brown 1594 Tractor, a product of a British manufacturer renowned for robust agricultural machinery, represents a significant entry in the 94 Series production run from the late 1970s...

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Typ: Tractor

Anbieter:

Art.-Nr: 97373

Stichworte: 1594 Agriculture CASE David Brown Tractor Tractors

Produktvarianten

Beschreibung

The David Brown 1594 Tractor, a product of a British manufacturer renowned for robust agricultural machinery, represents a significant entry in the 94 Series production run from the late 1970s into the 1980s. This model is characterized by its powerful diesel engine, typically around 3.9 liters and delivering approximately 70-75 PTO horsepower, designed for demanding agricultural tasks. Its engineering emphasizes reliability and durability, qualities that made David Brown tractors competitive with other leading brands of the era. The 1594 is well-equipped for fieldwork, often featuring a multi-speed independent Power Take-Off (PTO) and a rear differential lock for enhanced traction, making it a versatile and dependable workhorse. This Factory Service Repair Manual provides comprehensive information for the David Brown 1594 Tractor, covering all essential systems from the engine and fuel system to the hydraulics, transmission, and electrical components. It details routine maintenance procedures, including service intervals and fluid specifications, as well as in-depth troubleshooting guides and step-by-step repair and overhaul instructions for all major assemblies. Technicians and owners will find detailed technical specifications, torque values, and electrical schematics necessary for accurate diagnostics and effective repairs. The manual is presented in English and is designed for efficient navigation, serving as an indispensable resource for maintaining the longevity and performance of the David Brown 1594 Tractor.

🏷️ Basic Information

Identification

Make:

David Brown

Model:

1594 Tractor

Product Name:

David Brown 1594 Tractor Factory Service Repair Manual

👋 Introduction

Market Position

Positioning:

Essential resource for owners and mechanics of the David Brown 1594 Tractor, enabling self-sufficiency in maintenance and repair.

Key Features

Benefits:

Cost savings on repairs, in-depth vehicle knowledge, empowerment for emergency situations, convenient digital access.

Ease Of Use:

Clear information layout with a table of contents for efficient navigation.

📋 Manual Details

Coverage Areas

Coverage Scope:

Comprehensive service and repair information for David Brown 1594 Tractor.

Page Count

Estimated Page Count:

Variable (typically 300-600 pages for factory service manuals of this era, but not explicitly stated).

Manual Type

Type:

Factory Service Repair Manual

Language

Language:

English

Format

Digital Format:

📖 Manual Coverage

Systems Covered

Engine:

Detailed overhaul, diagnostics, tuning, and component specifications.

Fuel System:

Injection pump, injectors, fuel lines, filters, and carburetor (if applicable).

Cooling System:

Radiator, thermostat, water pump, fan, hoses, and coolant specifications.

Lubrication System:

Oil pump, oil filter, oil passages, and recommended lubrication schedules/fluids.

Transmission:

Gearbox, clutch, PTO (Power Take-Off) operation, maintenance, and repair.

Hydraulics:

Hydraulic pump, lift system (3-point hitch), control valves, cylinders, and hydraulic fluid specifications.

Steering System:

Mechanical and power steering systems, components, and maintenance.

Braking System:

Brake calipers, master cylinder, brake fluid, and adjustment procedures.

Electrical System:

Wiring diagrams, starter, alternator, battery, lighting, and instrument panel diagnostics.

Front Axle And Steering:

Front axle components, kingpins, tie rods, and alignment specifications.

Rear Axle And Final Drive:

Differential, final drive gears, axle shafts, and lubrication.

Chassis And Frame:

Frame construction, mounting points, and general structural integrity.

Bodywork And Cab:

Sheet metal, cab mounting, doors, windows, and interior trim.

Pto And Hitch:

Detailed operation, maintenance, and repair of the PTO and 3-point hitch.

Procedures Included

Maintenance:

Regular servicing, lubrication, filter changes, and fluid top-ups.

Troubleshooting:

Diagnostic guides for common and uncommon faults, symptom analysis.

Repair:

Step-by-step instructions for component removal, overhaul, and reinstallation.

Overhaul:

Complete disassembly, cleaning, inspection, and reassembly of major components.

Adjustment:

Precisely detailed procedures for adjusting clutch, brakes, engine timing, etc.

Diagnostics:

Systematic approaches to identify and resolve malfunctions.

Technical Depth

Depth:

Comprehensive, covering basic maintenance to complete engine and transmission rebuilds.

Detail Level:

Includes torque specifications, clearances, timing settings, and electrical schematics.

📊 Manual Specifications

File Format

Format:

Software Requirements:

Adobe PDF Reader

Print Quality

Printability:

Designed for digital viewing and printing.

Binding Type

Binding:

N/A (Digital Format)

Paper Type

Paper Type:

N/A (Digital Format)

⚙️ Engine Specifications

Primary Engine

Make Model:

David Brown (likely a Perkins variant or in-house design)

Engine Type:

Typically a diesel engine, 4-cylinder, naturally aspirated or turbocharged depending on exact specification.

Displacement:

Approximately 3.9 liters (236 cubic inches) for a common configuration, but can vary.

Power Output:

Estimated around 70-75 PTO horsepower for the 1594 model.

Torque:

Torque figures would be detailed in the manual, crucial for understanding pulling power.

Fuel System

Injection System:

Likely a Lucas CAV or similar rotary injection pump.

Fuel Type:

Diesel

🔧 Transmission

Standard

Type:

David Brown (likely a synchromesh or constant mesh gearbox)

Gear Configurations:

Multiple forward and reverse gears, precise count and configuration detailed in manual.

Features

Independent Power Take-Off (PTO) with multiple speeds (e.g., 540/1000 RPM) is a common feature.

Differential Lock:

Often equipped with a rear differential lock for improved traction.

📐 Dimensions

Weights

Operating Weight:

Estimated around 2,500 - 3,000 kg (5,500 - 6,600 lbs), manual will provide exact figures.

Wheelbase:

Wheelbase specifications will be detailed in the manual.

💡 Technology Features

Infotainment

Features:

Basic analog gauges for engine temperature, oil pressure, fuel level, and tachometer.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 250-500 operating hours, depending on oil type and operating conditions. Specific interval in manual.

Air Filter Check:

Regularly, often daily or weekly depending on dust conditions. Replacement intervals specified in manual.

Hydraulic Fluid Change:

Typically annually or every 500-1000 hours. Specific interval in manual.

Fluid Specifications

Engine Oil:

API CD or CE rated diesel engine oil, SAE 15W-40 is common for this era. Specific grade in manual.

Hydraulic Fluid:

Universal Tractor Transmission Oil (UTTO) or a specific hydraulic oil meeting David Brown specifications. Manual will specify.

Coolant:

Ethylene glycol-based antifreeze mixed with distilled water, typically a 50/50 ratio. Manual will provide specific type and capacity.

Known Issues

Common Wear Items:

Clutch wear, hydraulic system leaks, potential wear in the PTO clutch, and injector pump calibration.

Electrical Concerns:

Wiring harness integrity and connections can degrade over time, leading to intermittent electrical faults.

📚 Vehicle History

Brand Heritage

Origin:

David Brown Tractors was a British manufacturer known for robust and reliable agricultural machinery.

Model Evolution

Series:

The 1594 is part of the 94 Series, which succeeded earlier David Brown ranges.

Production

Production Years:

The 94 Series was produced from the late 1970s into the 1980s. The 1594 would fall within this period.

🏆 Awards & Recognition

Recognitions

Industry Standing:

David Brown tractors of this era were generally well-regarded for their robust build and power, often competing with brands like Massey Ferguson, Ford, and John Deere.