Target Audience:
Farm owners, mechanics, agricultural repair businesses
Value Proposition:
Enables DIY repairs, saving money on mechanic costs
Competitors Manuals:
Offers comprehensive alternative to limited factory documentation or unofficial guides
Visual Aid:
Includes pictures and wiring diagrams
Instruction Style:
Easy-to-follow step-by-step instructions
Usability:
Printable pages for workshop convenience
Engine:
Detailed troubleshooting, repair, and overhaul procedures
Transmission:
Repair and maintenance of gearbox, clutch, and drive systems
Hydraulics:
Coverage of hydraulic systems, pumps, and actuators
Electrical:
Comprehensive wiring diagrams and electrical system diagnostics
Braking System:
Maintenance and repair of braking components
Steering System:
Service and repair of steering mechanisms
Cooling System:
Radiator, thermostat, and coolant system service
Fuel System:
Diesel injection system maintenance and troubleshooting
Powertrain:
Engine, transmission, and driveline components
Chassis:
Suspension, axle, and frame components
Operator Controls:
Service and adjustment of levers, pedals, and controls
Routine Maintenance:
Oil changes, filter replacements, lubrication schedules
Troubleshooting:
Step-by-step diagnostic procedures for common and uncommon issues
Engine Overhaul:
Complete engine disassembly, inspection, and reassembly instructions
Transmission Rebuild:
Detailed steps for gearbox and final drive unit overhaul
Hydraulic System Repair:
Pump, valve, and cylinder repair and calibration
Electrical Diagnostics:
Tracing faults, testing components, and understanding wiring diagrams
Brake System Repair:
Drum/disc brake service, hydraulic line repair
Steering Adjustment:
Alignment checks, linkage repair
Cooling System Maintenance:
Flushing, leak testing, component replacement
Fuel Injection Timing:
Setting and adjustment of the diesel injection pump
Wheel Alignment:
Specifications and procedures
Depth:
In-depth, professional quality, covering all areas of repair
Diagnostic Level:
Advanced diagnostics with step-by-step instructions
Rebuild Instructions:
Complete rebuild procedures for major components
Manufacturer Engine Code:
Typically Perkins derived (specific code not provided but common for the era)
Displacement:
Likely around 5.9L (typical for David Brown 6-cylinder diesel engines of this era)
Configuration:
6-cylinder, inline
Horsepower Rating:
Approx. 90-100 PTO HP (specific rating varies by exact configuration and engine tuning)
Torque Rating:
Substantial torque delivery for heavy draft work
Injection System:
Direct Injection, typically with rotary or inline injection pump
Valve Adjustment:
Covered in manual
Injector Testing:
Covered in manual
Transmission Type:
David Brown Synchromesh Gearbox (likely 12-speed or 16-speed option)
Powershift Option:
Possible availability of a powershift or multi-speed transmission (e.g., Hydro-Shift, depending on exact variant)
Clutch Type:
Dual-clutch (live PTO) likely standard
Power Take Off Pto:
Live PTO and standard PTO speeds covered
Transmission Fluid Type:
Specific API GL-4 or GL-5 lubricant (manual will specify exact type and viscosity)
Transmission Fluid Capacity:
Capacity varies, manual provides exact figure
Engine Oil Change:
Typically every 250 hours (manual will provide exact interval)
Air Filter Service:
As required, typically checked daily and serviced at 250 hours
Engine Oil Type:
API CD/SE or higher, SAE 15W-40 or 20W-50 (manual will confirm)
Coolant Type:
Ethylene glycol-based antifreeze mixture (e.g., 50/50 mix)
Hydraulic Fluid Type:
Universal Tractor Transmission Oil (UTTO) or hydraulic fluid meeting specific David Brown specifications
Common Wear Points:
Clutch wear, PTO shaft wear, hydraulic pump wear, potential for starter motor issues
Greasing Points:
Extensive greasing schedule detailed in the manual
Manufacturer:
David Brown Tractors Ltd.
Brand Legacy:
Renowned for robust and reliable agricultural machinery
Series:
Part of the David Brown '90' series, succeeding earlier models
Production Period:
Mid-1970s to early 1980s
Manufacturing Location:
Meltham, Yorkshire, England