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Deutz Allis 6240 6250 Tractor Workshop Repair Service Manual

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🏷️ Basic Information Identification Make: Deutz Allis Model: 6240 6250 Tractor Model Variants Covered: All Models, Engines, and Trims 👋 Introduction Market Position Target Audience: Owners, operators, and maintenance personnel...
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Typ: Tractor
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Art.-Nr: 25211
Deutz Allis 6240 6250 Tractor Workshop Repair Service Manual
🏷️ Basic Information
Identification
Make:
Deutz Allis
Model:
6240 6250 Tractor
Model Variants Covered:
All Models, Engines, and Trims
👋 Introduction
Market Position
Target Audience:
Owners, operators, and maintenance personnel of Deutz Allis 6240 and 6250 tractors requiring detailed repair and service information.
Competitive Analysis
Value Proposition:
Provides essential, manufacturer-level technical data to reduce downtime, ensure proper maintenance, and facilitate accurate repairs, thereby maximizing the tractor's operational life and efficiency.
Key Features
Manual Benefit:
Empowers users to perform complex repairs and diagnostics themselves, saving on labor costs and ensuring quality workmanship.
📋 Manual Details
Coverage Areas
Coverage Scope:
Comprehensive service, maintenance, and troubleshooting
Page Count
Estimated Page Count:
Likely 500+ pages (typical for comprehensive tractor workshop manuals)
Manual Type
Type:
Workshop Repair Service Manual
Language
Language:
English
Format
Format:
PDF Download
📖 Manual Coverage
Systems Covered
Engine Systems:
Engine overhaul, fuel system, lubrication system, cooling system, exhaust system, intake system, ignition system (if applicable), starting system, charging system.
Drivetrain Systems:
Clutch, transmission (gearbox), power take-off (PTO) system, differential, final drives, axles (front and rear).
Hydraulic Systems:
Hydraulic pump, control valves, cylinders, hoses, filters, hydraulic fluid specifications, troubleshooting hydraulic issues.
Electrical Systems:
Wiring diagrams, lighting, starter motor, alternator, battery system, gauges, switches, fuses, troubleshooting electrical faults.
Steering And Braking:
Steering mechanism (power steering), brake system (mechanical, hydraulic, or pneumatic), brake adjustments, fluid specifications.
Chassis And Body:
Frame, hitch system (3-point linkage), drawbar, fenders, operator station, operator comfort features.
Procedures Included
Maintenance Procedures:
Scheduled maintenance checks, oil changes, filter replacements, lubrication points, fluid level checks, greasing procedures.
Repair Procedures:
Step-by-step disassembly and reassembly instructions for all major components and systems.
Troubleshooting Guides:
Diagnostic charts, symptom-cause-remedy tables for common operational issues.
Overhaul Procedures:
Detailed instructions for complete engine, transmission, and hydraulic unit overhauls.
Calibration Procedures:
Calibration of PTO engagement, hydraulic lift sensitivity, and potentially engine control timing (if applicable).
Tightening Torques:
Crucial torque specifications for critical fasteners in engine, drivetrain, and hydraulic components.
Technical Depth
Depth Of Information:
In-depth technical repair and diagnostic procedures suitable for professional technicians and experienced mechanics.
Diagnostic Tools Required:
May specify the use of specialized tools for engine timing, hydraulic pressure testing, and electrical system diagnostics.
Manual Completeness
Completeness Level:
Comprehensive, covering the entire spectrum of maintenance, repair, and troubleshooting for the specified tractor models.
📊 Manual Specifications
File Format
File Type:
Portable Document Format (PDF)
Searchability:
Likely text-searchable if properly OCR'd, allowing quick access to specific information.
Navigation Features:
Likely includes a table of contents and potentially bookmarks for easy chapter navigation within the PDF.
Print Quality
Printability:
Designed for digital use, but printable for workshop convenience. Resolution should be adequate for clear diagrams.
Binding Type
Binding:
Not applicable (Digital PDF)
Paper Type
Paper Quality:
Not applicable (Digital PDF)
⚙️ Engine Specifications
Primary Engine
Engine Make Model:
Likely Deutz or a related agricultural engine manufacturer (specific model to be confirmed within the manual, e.g., Deutz F3L, F4L, etc.)
Performance
Estimated Horsepower Range:
Typically in the 50-80 HP range for tractors of this era and series.
Estimated Torque Output:
Specific torque figures would be model-dependent, but generally robust for farm work.
Fuel System
Fuel Type:
Diesel
Injection System:
Likely direct injection, possibly with rotary or inline injection pumps depending on specific engine variant.
Cooling System
Cooling Medium:
Liquid-cooled (antifreeze/water mixture)
Radiator Cap Pressure:
Standard automotive pressure ratings, e.g., 15-18 PSI, to maintain optimal cooling system operation.
Lubrication System
Oil Type Specification:
CD/CE or CF/CG rated diesel engine oil, viscosity likely SAE 15W-40 or 10W-30 depending on ambient temperature. Manual will specify exact API service category and viscosity grades.
Engine Components
Air Filter Type:
Likely dry-type, canister style, potentially with a safety element.
Fuel Filter Type:
Cartridge type, likely with a water separator.
Oil Filter Part Number:
Part number highly dependent on specific engine. Manual will list OE and equivalent filter numbers.
Engine Oil Capacity:
Specific to engine model, typically in the 10-15 quart range. Manual will provide exact figure and filter part number.
🔧 Transmission
Standard
Transmission Type:
Likely a manual shuttle transmission or a synchronized gear transmission. Options might include a powershift or creeper gear.
Optional
Powershift Availability:
Potential option depending on specific configuration and year.
Features
Pto Options:
Likely 540/1000 RPM PTO, possibly live PTO (independent engagement).
Gear Selection Method:
Gear levers, potentially with a range selector and speed selector.
Fluid Specifications
Transmission Fluid Type:
Likely UTTO (Universal Tractor Transmission Oil) or a specific GL-4 gear oil. Manual will specify SAE viscosity and API classification (e.g., API GL-4, John Deere J20C).
📐 Dimensions
Exterior
Wheelbase:
Varies by model, but typical for this class might be around 80-90 inches.
Overall Length:
Varies, but likely in the 140-160 inch range.
Overall Width:
Varies, with standard rear track width being a key parameter.
Ground Clearance:
Dependent on tire size and axle configuration, crucial for field operations.
Weights
Operating Weight:
Likely in the 5,000 - 7,000 lb range (unballasted).
Max Allowable Weight:
Will be specified for safe operation with implements and ballast.
🛡️ Safety Features
Ratings
Rollover Protection:
ROPS (Roll-Over Protective Structure) likely standard or optional, with specific compliance standards (e.g., OSHA, SAE) detailed if present.
Active Features
Braking System Type:
Typically internal expanding shoe brakes or disc brakes, actuated hydraulically.
Passive Features
Operator Seat Design:
Designed for operator support and safety, with potential for seat belts.
Lighting System:
Front and rear work lights, tail lights, brake lights, turn signals (depending on configuration).
💡 Technology Features
Infotainment
Operator Interface:
Basic analog gauges for engine temperature, oil pressure, fuel level, and tachometer. Controls will be mechanical or cable-actuated.
Driver Assistance
Cruise Control:
Not typically found on tractors of this vintage and class.
Connectivity
Power Outlets:
May include a 12V accessory outlet, but no modern connectivity features like USB or Bluetooth.
🔧 Maintenance
Service Intervals
Engine Oil Change Interval:
Typically 100-250 operating hours, depending on operating conditions and oil quality. Manual will provide precise intervals.
Fuel Filter Replacement Interval:
Recommended at regular intervals, often with oil changes or every 250-500 hours. Crucial for diesel engine health.
Hydraulic Fluid Filter Replacement:
Typically every 500-1000 hours or annually, to maintain system cleanliness.
Fluid Specifications
Coolant Type:
Ethylene glycol based coolant, mixed with distilled water. Manual will specify the required concentration and type (e.g., universal heavy-duty coolant).
Hydraulic Fluid Capacity:
Varies by model and presence of front-wheel-drive, but could range from 10-20 gallons. Manual will list exact capacity.
Known Issues
Common Wear Points:
Potential wear in PTO clutch splines, hydraulic pump seals, and steering components due to heavy use. Electrical connections can also be a source of issues with age.
Engine Longevity Factors:
Proper adherence to maintenance schedules, especially coolant and oil quality/changes, is critical for the longevity of Deutz engines.
📚 Vehicle History
Brand Heritage
Deutz Allis Legacy:
Deutz Allis was a significant agricultural equipment manufacturer, formed from the agricultural division of Deutz AG and Allis-Chalmers. This manual pertains to a period when the brand was actively producing tractors.
Model Evolution
Tractor Class:
These tractors likely fall into the utility tractor class, suitable for a range of farm tasks from light field work to loader operations and mowing.
Production
Production Era:
The 6240/6250 series would likely have been produced in the late 1980s or early 1990s, a period of transition and modernization in tractor design.
🏆 Awards & Recognition
Recognitions
Industry Reputation:
Deutz Allis tractors of this era were known for their robust build quality and reliable Deutz engines, often favored for their simplicity and durability in demanding agricultural environments.
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