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Deutz Allis Tractor 6240 Factory Service Repair Manual

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The Deutz Allis Tractor 6240 represents a robust and versatile utility tractor, produced during the late 1980s and early 1990s. Evolving from the Allis-Chalmers lineage, this model is recognized for...
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Art.-Nr: 101726
Deutz Allis Tractor 6240 Factory Service Repair Manual
The Deutz Allis Tractor 6240 represents a robust and versatile utility tractor, produced during the late 1980s and early 1990s. Evolving from the Allis-Chalmers lineage, this model is recognized for its durability and capability in a wide range of agricultural applications, from row cropping to hay production. It typically features reliable Deutz diesel engines, known for their fuel efficiency and longevity, and offers a range of transmission options designed for demanding fieldwork. The Tractor 6240 competed in a segment alongside major manufacturers, distinguishing itself through its inherent versatility and the strong engineering heritage of its predecessors. This comprehensive Factory Service Repair Manual provides essential information for maintaining and repairing the Deutz Allis Tractor 6240. It covers detailed diagnostics, repair procedures, and overhaul instructions for all major systems, including the engine, transmission, hydraulics, electrical system, braking, and steering. The manual also details routine maintenance schedules, component replacement steps, and troubleshooting guidance. With technical specifications, electrical and hydraulic schematics, and precise torque values, this resource is an indispensable tool for owners, mechanics, and technicians seeking to ensure the optimal performance and longevity of their tractor.
🏷️ Basic Information
Identification
Make:
Deutz Allis
Model:
Tractor 6240
👋 Introduction
Market Position
Tractor Segment:
Utility tractor, suitable for a wide range of agricultural tasks, from row cropping to hay production and general farm work.
Competitive Analysis
Key Competitors:
Competed with similar models from John Deere, Case IH, Ford/New Holland, Massey Ferguson, and International Harvester during its production era.
Key Features
Versatility:
Known for its versatility and robustness, a hallmark of Deutz Allis and its predecessors (Allis-Chalmers).
Engine Technology:
Often featured reliable and fuel-efficient Deutz diesel engines, known for their durability.
📋 Manual Details
Coverage Areas
Primary Coverage:
Complete service and repair information for the Deutz Allis Tractor 6240
Page Count
Estimated Pages:
Refer to product listing for exact page count; factory service manuals are typically extensive, often exceeding 500 pages.
Manual Type
Type:
Factory Service Repair Manual
Language
Language:
Likely English (common for Deutz Allis documentation in North American markets)
Format
Format:
Digital (PDF) or Printed (as specified by seller)
📖 Manual Coverage
Systems Covered
Engine:
Detailed diagnostics, repair, overhaul procedures for the engine (specific engine model to be confirmed, but typically Deutz engines for this series)
Transmission:
Service and repair of the transmission system (e.g., powershift, gear drive, hydraulic transmission depending on configuration)
Hydraulics:
Hydraulic system diagnosis, repair, pump and valve servicing, cylinder and hose maintenance, PTO hydraulics
Electrical System:
Wiring diagrams, component testing, troubleshooting of starting, charging, lighting, and auxiliary systems
Powertrain:
Service for final drives, differentials, driveshafts, and PTO systems
Braking System:
Diagnosis, repair, and adjustment of braking systems (e.g., hydraulic disc brakes)
Steering System:
Service and repair of the hydrostatic power steering system
Operator Station:
Maintenance and repair of the operator's cab, controls, seat, and HVAC system (if equipped)
Fuel System:
Service and repair of the fuel injection system, filters, and fuel tank
Cooling System:
Radiator, thermostat, water pump, and coolant service procedures
Chassis And Frame:
Inspection and repair of the tractor chassis, front axle, and hitch components
Procedures Included
Routine Maintenance:
Lubrication points, fluid level checks, filter replacement schedules, belt adjustments
Troubleshooting:
Systematic diagnostic procedures for common and uncommon issues, symptom-based fault finding
Major Overhaul:
Complete engine rebuild, transmission overhaul, hydraulic pump and motor rebuilding
Component Replacement:
Step-by-step instructions for replacing specific parts (e.g., starter, alternator, fuel injectors, hydraulic hoses)
Adjustment And Calibration:
Setting valve clearances, adjusting clutch engagement, calibrating hydraulic systems
Disassembly And Assembly:
Detailed instructions for safely disassembling and reassembling all major tractor components
Technical Depth
Diagnostic Capabilities:
Advanced diagnostic information, including electrical schematics and resistance/voltage tests for components
Repair Complexity:
Covers both basic repairs and complex overhauls requiring specialized tools and knowledge
Schematics:
Includes detailed electrical and hydraulic schematics with component identification
Torque Specifications:
Precise torque values for critical fasteners across all systems
📊 Manual Specifications
File Format
Digital Format Features:
Searchable text, bookmarked sections, printable pages (if PDF)
Print Quality
Print Quality:
High-resolution scans or original factory print quality for clarity of diagrams and text
Binding Type
Binding Type:
If printed: Spiral-bound or perfect-bound for durability and lay-flat usability in a workshop environment.
Paper Type
Paper Type:
If printed: Heavy-duty paper stock resistant to grease and shop fluids.
⚙️ Engine Specifications
Primary Engine
Engine Manufacturer:
Deutz
Engine Model:
Typically a Deutz air-cooled or liquid-cooled inline diesel engine (e.g., BF6M1012 series or similar, specific model to be confirmed)
Displacement:
Varies by specific engine configuration, commonly in the 5.5L - 7.0L range for this class of tractor.
Performance
Horsepower Rating:
Typically in the 100-140 PTO horsepower range, specific rating to be confirmed.
Torque Output:
Sufficient torque for demanding fieldwork, specific figures dependent on engine variant.
Fuel System
Injection Type:
Direct injection (likely Bosch or similar quality inline injection pump or rotary injection pump)
Fuel Type:
Diesel
🔧 Transmission
Standard
Transmission Type:
Likely a powershift transmission or a synchronized gear transmission with multiple speed ranges and PTO options.
Optional
Optional Transmission:
Some configurations might have offered different gear ratios or powershift stages.
Features
Pto Options:
Multiple PTO speeds (e.g., 540/1000 RPM) usually available via an exchangeable shaft or lever selection.
Clutch Type:
Dual-clutch system for powershift operation, or a single-stage clutch for manual gearboxes.
📐 Dimensions
Exterior
Wheelbase:
Approximate wheelbase for this tractor class is typically in the 100-110 inch range.
Overall Length:
Estimated 180-200 inches, excluding implements.
Weights
Operating Weight:
Likely in the 9,000 - 12,000 lbs range, depending on configuration and ballast.
Front Axle Capacity:
Designed to handle significant front-end loader weights, specific rating varies.
🛡️ Safety Features
Ratings
Operator Protection:
ROPS (Roll-Over Protective Structure) typically standard or available, often with a seatbelt.
Active Features
Braking System Type:
Hydraulically actuated wet disc brakes for reliable stopping power.
Passive Features
Lighting:
Standard work lights, tail lights, and turn signals for visibility.
💡 Technology Features
Infotainment
Radio Options:
Basic AM/FM radio and cassette player or CD player were common options in this era.
Driver Assistance
Instrument Panel:
Analog gauges for RPM, fuel level, coolant temperature, oil pressure, and hour meter.
Connectivity
Power Outlets:
12V accessory outlet for charging electronic devices, if equipped.
🔧 Maintenance
Service Intervals
Engine Oil Change:
Typically every 250-500 operating hours, depending on operating conditions and oil type.
Hydraulic Fluid Change:
Generally every 1000-2000 operating hours, with filter changes more frequent.
Air Filter Replacement:
As needed based on operating environment, often checked daily and replaced when clogged.
Fluid Specifications
Engine Oil Type:
API CD or CE rated diesel engine oil, viscosity typically SAE 15W-40 or 10W-30 for colder climates. Refer to manual for exact spec.
Hydraulic Fluid Type:
Tractor Hydraulic Fluid (THF) or Universal Tractor Transmission Oil (UTTO) meeting Deutz or ISO specifications. Check manual for exact type (e.g., ISO VG 46).
Coolant Type:
If liquid-cooled: Ethylene glycol based antifreeze/coolant mixture, typically 50/50 with distilled water. Refer to manual for specific additive requirements.
Transmission Fluid Type:
Depends on transmission type; may be shared with hydraulic fluid or a specific gear oil. Check manual.
Known Issues
Common Wear Items:
Hydraulic pump wear, clutch wear (if applicable), seal leaks, PTO clutch packs, starter motor reliability.
Electrical Gremlins:
Aging wiring harnesses and connections can lead to intermittent electrical faults.
📚 Vehicle History
Brand Heritage
Parent Company:
Deutz Allis was the agricultural machinery division formed after Deutz-Fahr acquired the Allis-Chalmers tractor business.
Model Evolution
Predecessor Models:
Directly evolved from and shared components with late-model Allis-Chalmers tractors of similar horsepower and class.
Production
Production Period:
The Deutz Allis brand was active primarily in the late 1980s and early 1990s. The 6240 model would fall within this timeframe.
🏆 Awards & Recognition
Recognitions
Brand Reputation:
Deutz Allis inherited the reputation for robust and reliable machinery from its Allis-Chalmers lineage.
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