Product Category:
Agricultural Tractor Service Manual
Target Audience:
Professional agricultural mechanics, service technicians, farm owners with mechanical aptitude.
Value Proposition:
Provides detailed, in-depth repair and maintenance information crucial for keeping a Deutz-Allis 6240 operational, reducing downtime, and optimizing performance.
Format Advantage:
PDF format offers portability, searchability, and easy access across multiple devices.
Technical Accuracy:
Designed for accuracy and completeness, reflecting manufacturer's service standards.
Primary Coverage:
Mechanical and electrical repair and maintenance procedures for the Deutz-Allis 6240 tractor.
Secondary Coverage:
Troubleshooting, diagnostics, component identification, and parts replacement.
Estimated Page Count:
Estimated to be comprehensive, typically 500-1000+ pages for this type of heavy equipment service manual.
Manual Type:
Workshop Service Repair Manual
Engine Systems:
Engine overhaul, fuel system, lubrication system, cooling system, air intake, exhaust system, engine diagnostics, and troubleshooting.
Transmission Systems:
Gearbox (e.g., hydrostatic, mechanical), clutch, PTO (Power Take-Off) operation and repair, drive shafts, differentials, and final drives.
Hydraulic Systems:
Hydraulic pump, cylinders, valves, hoses, filters, reservoir, hitch control, and auxiliary hydraulic circuits.
Electrical Systems:
Wiring diagrams, starter motor, alternator, battery system, lighting, instrumentation, fuses, relays, and electronic control units (if applicable).
Brake Systems:
Brake mechanism (e.g., wet disc, drum), brake fluid, lines, master cylinder, and parking brake.
Steering Systems:
Power steering pump, steering cylinder, linkages, and steering column.
Chassis And Body:
Frame, axles, front axle pivot, wheel bearings, fenders, operator station, and ballast configurations.
Routine Maintenance:
Lubrication points, filter changes, fluid level checks, belt adjustments, and general inspection procedures.
Diagnostic Procedures:
Step-by-step troubleshooting guides for common and uncommon problems, symptom-based diagnostics.
Repair Procedures:
Detailed instructions for component removal, disassembly, inspection, repair, reassembly, and installation.
Overhaul Procedures:
Complete engine, transmission, and hydraulic system rebuild instructions.
Adjustment Procedures:
Valve lash, clutch free play, brake adjustments, hydraulic pressure settings.
Calibration Procedures:
If applicable, calibration for electronic components or sensors.
Diagnostic Depth:
Advanced diagnostic procedures, including use of specialized tools and interpretation of diagnostic codes (if applicable).
Repair Depth:
Comprehensive repair instructions, suitable for professional mechanics and experienced DIY users.
Theoretical Explanation:
Likely includes explanations of how systems function, aiding in understanding troubleshooting.
Engine Make:
Likely Deutz or a reputable third-party engine supplier common in agricultural tractors of the era (e.g., Perkins, Fiat).
Engine Type:
Diesel, likely 3 or 4 cylinder, naturally aspirated or turbocharged.
Displacement:
Requires manual confirmation; typically in the range of 2.5 - 4.5 liters for tractors of this class.
Horsepower:
Requires manual confirmation; likely in the 50-80 HP range.
Torque:
Requires manual confirmation; specific values dependent on engine configuration.
Injection System:
Mechanical fuel injection (likely rotary or inline pump), possibly direct injection.
Fuel Filters:
Specific part numbers and replacement intervals detailed in manual.
Transmission Type:
Likely a constant mesh gearbox with multiple forward and reverse gears, potentially with a creeper range or synchronized shifting.
Optional Transmission:
Possibility of a partial powershift or a shuttle shift transmission depending on specific configuration.
Pto Speed:
Standard PTO speeds (e.g., 540 RPM, 1000 RPM) will be specified.
Clutch Type:
Likely a dry single or dual-plate clutch.
Wheelbase:
Requires manual confirmation, crucial for understanding tractor maneuverability and stability.
Overall Length:
Requires manual confirmation.
Overall Width:
Requires manual confirmation, varies with tire configuration.
Overall Height:
Requires manual confirmation, to top of ROPS or cab.
Operating Weight:
Requires manual confirmation, key for transport and trailer loading.
Front Axle Weight:
Requires manual confirmation.
Rear Axle Weight:
Requires manual confirmation.
Max Drawbar Pull:
Requires manual confirmation, indicative of tractor's towing capacity.
Rollover Protection:
Likely equipped with ROPS (Roll-Over Protective Structure), potentially with seat belts. Specific certifications will be in the manual.
Parking Brake:
Standard safety feature to secure the tractor when parked.
Hazard Lights:
For signaling in low visibility or emergency situations.
Operator Station:
Ergonomic design considerations for operator safety and comfort.
Lighting System:
Headlights, taillights, and work lights for operation in various conditions.
Infotainment System:
Basic, typically limited to a radio/cassette player (if optioned) and basic instrumentation. Advanced infotainment is not expected for this model.
Driver Assistance Features:
Limited to operational controls and safety features like ROPS and seatbelts. No modern electronic driver aids expected.
Connectivity Features:
None. Tractor connectivity refers to physical PTO, hydraulic, and electrical connections for implements.
Engine Oil Change:
Typically every 250-500 operating hours, or annually. Specific interval detailed in manual.
Transmission Oil Change:
Varies greatly by transmission type; typically every 500-1000 operating hours. Manual is critical.
Hydraulic Oil Change:
Often aligned with transmission intervals, but filter changes are more frequent. Manual specifies.
Air Filter Replacement:
Based on operating conditions, but generally every 250-500 hours or when indicated by service indicator. Manual provides specifics.
Engine Oil Type:
API Service Category CD or CE, SAE 15W-40 is common for diesel engines of this era. Manual will specify exact viscosity and API rating.
Transmission Fluid Type:
Likely a heavy-duty tractor hydraulic fluid (e.g., UTF - Universal Tractor Transmission fluid) or gear oil. Manual is essential for correct specification.
Hydraulic Fluid Type:
Often the same UTF as used in the transmission, but can be specific hydraulic oil. Manual is critical.
Coolant Type:
Ethylene glycol-based antifreeze, typically a 50/50 mix with distilled water. Manual specifies type and capacity.
Common Wear Points:
Potential for wear in PTO clutch, hydraulic pump, steering components, and front axle pivot points. Manual will detail inspection procedures.
Electrical Gremlins:
Older tractors can develop issues with wiring harnesses, grounds, and switches due to age and vibration. Wiring diagrams in the manual are key for diagnosis.
Fuel System Maintenance:
Regular fuel filter replacement and draining of water separators are crucial to prevent injection pump issues.
Manufacturer History:
Deutz-Allis was a significant manufacturer of agricultural machinery, often recognized for robust and reliable equipment. Its lineage can be traced through various mergers and acquisitions involving Deutz-Fahr and Allis-Chalmers.
Model Context:
The 6240 likely represents a mid-range utility tractor from the late 20th century, designed for a variety of farm tasks including cultivation, mowing, and transport.
Production Period:
Requires manual confirmation; likely produced in the 1980s or 1990s.
Manufacturing Location:
Typically manufactured in North America or Europe, depending on the specific origin of the Deutz-Allis brand during that period.
