Deutz Fahr Agrotron 100 Parts Manual and Service Tractor

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Stichworte: Agrotron 100 Deutz Deutz Fahr Industrial Equipment & Tools Material Handling Tractor Transmissions Gearboxes Vehicle Parts & Accessories

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Beschreibung

This manual covers the Deutz Fahr Agrotron 100, a robust tractor model designed for demanding agricultural tasks. Built with German engineering heritage, the Agrotron series is recognized for its technological advancements, operator comfort, and reliable performance. This particular model, available in several variants including those after serial numbers 80092000, 80876001, and 80871001, offers approximately 100 horsepower and is equipped with features such as a likely turbocharged, intercooled diesel engine and a sophisticated powershift or synchronized shuttle transmission. Its design prioritizes durability and efficiency, making it a dependable choice for professional farming operations. This comprehensive factory parts manual and service catalog is intended for DIY tractor owners and mechanics. It provides detailed information across a wide array of systems, including the engine, lubrication, cooling, fuel, transmission, drive train, axles, brakes, steering, hydraulics, and electrical systems. The manual offers step-by-step guidance for parts identification, disassembly, assembly, maintenance, and repair, complete with exploded views, original part numbers, and wiring diagrams. Its depth of coverage ensures that users can effectively perform routine maintenance, advanced troubleshooting, and complete overhauls, ultimately saving time and money while maintaining optimal tractor performance.

🏷️ Basic Information

Identification

Make:

Deutz Fahr

Model:

Agrotron 100

Model Variants Covered:

Agrotron_100_80092000_80102000, Agrotron_100_after_80876001, Agrotron_100_MK3_after_80871001

👋 Introduction

Market Position

Target Audience:

DIY tractor owners and mechanics seeking factory-accurate information for repairs and maintenance.

Competitive Analysis

Value Proposition:

Provides essential factory information for cost-effective self-repair and maintenance, saving time and money compared to dealership services.

Key Features

Key Feature 1:

Factory-issued parts catalog with original part numbers.

Key Feature 2:

Detailed exploded views for clear visualization of assembly.

Key Feature 3:

Instant PDF download, eliminating delivery delays.

Key Feature 4:

Comprehensive coverage for various model years and serial number ranges, ensuring applicability.

📋 Manual Details

Coverage Areas

Systems Covered:

Engine, Lubrication System, Cooling System, Fuel System, Clutch, Transmission, Drive Chain & Sprockets, Rear Axle, Brakes, Front Axle, Steering, Shocks, Body Work, Intake & Exhaust, Hydraulic System, Electrical System, General, Separation

Procedures Covered:

Parts identification, Exploded views, Breakdowns, Disassembly, Servicing, Maintenance, Rebuilding, Teardowns, Overhauls, Repairs, Adjustments, Routine Maintenance, Advanced Troubleshooting, Wiring Diagram

Specific Parts Coverage:

Includes detailed part numbers for engine components, transmission gears, hydraulic valves, electrical connectors, and all other assemblies.

Page Count

Page Count:

Not specified (typically hundreds of pages for a comprehensive tractor manual)

Manual Type

Manual Type:

Factory Parts Manual and Service Catalog

Language

Language:

English

Format

Format:

PDF Download

📖 Manual Coverage

Systems Covered

Engine:

Complete engine parts breakdown, including internal components, fuel injection, ignition (if applicable), and exhaust.

Lubrication System:

Oil pump, filters, oil galleries, lubrication points.

Cooling System:

Radiator, water pump, thermostat, hoses, coolant passages.

Fuel System:

Fuel tank, fuel lines, fuel filter, injection pump, injectors.

Transmission:

Gearbox components, shifting mechanisms, PTO (Power Take-Off) drive, differential.

Drive Chain Sprockets:

Components related to final drives and power transfer.

Rear Axle:

Axle housing, differential, final drives, braking components.

Brakes:

Brake system components, hydraulic lines, master cylinder, calipers/drums, parking brake.

Front Axle:

Front axle housing, steering components, drive shafts (if applicable).

Steering:

Steering column, linkages, hydraulic steering components, steering wheel.

Shocks:

Suspension components (if applicable to the specific Agrotron 100 variant, e.g., front axle suspension).

Body Work:

Cab components, fenders, hood, chassis elements, operator controls.

Intake Exhaust:

Air intake system, air cleaner, exhaust manifold, muffler.

Hydraulic System:

Hydraulic pump, control valves, cylinders, hoses, filters, linkage components.

Electrical System:

Battery, alternator, starter, lighting, wiring harness, sensors, control units.

General:

General assembly, fasteners, specifications, torque values.

Separation:

Components related to the clutch and drivetrain separation.

Procedures Included

Parts Identification:

Detailed exploded views with corresponding original part numbers for precise identification.

Assembly Disassembly:

Step-by-step guidance for taking apart and reassembling various tractor systems.

Maintenance:

Recommended service intervals and procedures for optimal performance and longevity.

Repair Rebuild:

Comprehensive instructions for repairing and rebuilding all major tractor components.

Troubleshooting:

Guidance for diagnosing and resolving common issues, including advanced troubleshooting steps.

Wiring Diagrams:

Detailed electrical wiring schematics for the entire tractor.

Technical Depth

Technical Depth:

Comprehensive, covering everything from routine maintenance to complete overhauls and advanced diagnostics. Suitable for DIY mechanics and professional technicians.

Diagnostic Capabilities:

Provides essential diagnostic information, especially through the detailed wiring diagrams and troubleshooting sections, enabling identification of electrical and mechanical faults.

📊 Manual Specifications

File Format

File Format:

Searchability:

Likely searchable text within the PDF for quick information retrieval.

Print Quality

Print Quality:

Designed for clear printing of diagrams and text.

Print Ability:

Printable by sections or the whole manual.

Binding Type

Binding Type:

N/A (Digital Download)

Paper Type

Paper Type:

N/A (Digital Download)

Compatibility

Device Compatibility:

Compatible with Laptop, PC, Smartphone, Tablet, and other devices.

⚙️ Engine Specifications

Primary Engine

Engine Make:

Deutz (likely a model from their AG or BF series, specific model number not provided but implied by tractor model)

Engine Type:

Likely a turbocharged, intercooled, 4-cylinder diesel engine, common for this power class.

Performance

Rated Horsepower:

~100 HP (as indicated by model name)

Peak Torque:

Specific values not provided, but typically in the range of 350-450 Nm for this class.

Fuel System

Fuel Injection Type:

Commonly Common Rail Direct Injection (CRDI) or electronically controlled rotary injection pump.

🔧 Transmission

Standard

Transmission Type:

Likely a powershift or synchronized shuttle transmission, common in the Agrotron series.

Gear Configurations:

Multiple forward and reverse gears, potentially with a high/low range selector and powershift options.

Optional

Optional Features:

Creep speed, specific PTO (Power Take-Off) options (e.g., 540/1000 rpm).

Features

Clutch Type:

Wet multi-disc clutch for powershift and shuttle operation.

📐 Dimensions

Exterior

Overall Length:

Not specified (typical for Agrotron 100 is around 4.5 - 5 meters)

Wheelbase:

Not specified (typical for Agrotron 100 is around 2.4 - 2.6 meters)

Weights

Operating Weight:

Not specified (typically in the range of 4,500 - 5,500 kg without ballast)

Gross Vehicle Weight Rating:

Not specified (typically around 7,500 - 8,500 kg)

🛡️ Safety Features

Ratings

Operator Station Safety:

Designed to meet ROPS (Roll-Over Protective Structure) and FOPS (Falling-Object Protective Structure) standards.

Active Features

Braking System:

Hydraulically activated wet disc brakes, typically on rear axle, with parking brake mechanism.

Passive Features

Seatbelt:

Standard safety belt for operator.

Lighting:

Standard work lights and road legal lighting.

💡 Technology Features

Infotainment

Operator Comfort:

Features likely include an HVAC system, ergonomic seating, and potentially a basic radio.

Driver Assistance

Pto Engagement:

Electronically controlled PTO engagement for smooth operation.

Connectivity

Diagnostic Ports:

Likely equipped with diagnostic ports for electronic troubleshooting.

🔧 Maintenance

Service Intervals

Engine Oil Change:

Typically every 500 hours, but refer to specific manual for exact intervals and oil type.

Hydraulic Oil Change:

Typically every 1000-2000 hours, depending on operating conditions and oil quality.

Air Filter Replacement:

Based on operating hours and environmental conditions, often around 250-500 hours or when indicated by service alerts.

Fluid Specifications

Engine Oil Type:

Typically API CG-4 or CH-4, SAE 15W-40 or 10W-40. Specific recommendation is crucial.

Hydraulic Transmission Oil:

Typically a high-quality UTTO (Universal Tractor Transmission Oil) meeting AGCO specifications, or Deutz Fahr's recommended fluid.

Coolant Type:

Ethylene glycol-based antifreeze/coolant, typically OAT (Organic Acid Technology) for modern engines.

Brake Fluid Type:

Typically DOT 3 or DOT 4 brake fluid for hydraulic brake systems, but consult manual for specific recommendation.

Known Issues

Common Issue 1:

Electrical harness issues due to vibration and exposure to elements (refer to wiring diagrams).

Common Issue 2:

Wear and tear on clutch packs in powershift transmissions with high usage.

Common Issue 3:

Hydraulic system leaks, often from seals or hoses, requiring careful component identification.

📚 Vehicle History

Brand Heritage

Brand Origin:

Deutz Fahr is a German agricultural machinery manufacturer with a long history of innovation.

Model Evolution

Agrotron Series Introduction:

The Agrotron series represents Deutz Fahr's range of high-performance tractors, known for their technology and comfort, introduced in the mid-1990s.

Production

Manufacturing Location:

Primary manufacturing facilities are typically in Germany and Italy.

🏆 Awards & Recognition

Recognitions

Industry Awards:

Deutz Fahr tractors have historically received numerous industry awards for innovation, design, and performance, though specific awards for the Agrotron 100 are not detailed here.