Engine Mechanical:
Engine assembly, disassembly, cylinder head, pistons, connecting rods, crankshaft, timing system, lubrication, cooling system.
Engine Performance:
Fuel injection, ignition system, emission controls, turbocharging (if applicable).
Transmission Manual:
Manual transmission overhaul, clutch, gear selection, torque specifications.
Transmission Automatic:
Automatic transmission identification, operation, overhaul, fluid changes, electronic controls.
Drivetrain:
Front-wheel drive, axle shafts, CV joints, differential.
Suspension:
Front and rear suspension components, control arms, springs, shock absorbers, wheel alignment.
Steering:
Power steering system, steering column, tie rods, steering gear.
Brakes:
Front and rear disc brakes, Anti-lock Braking System (ABS), parking brake, hydraulic system.
Electrical System:
Battery, charging system, starting system, lighting, accessories, fuses, relays.
Body And Frame:
Body construction, panels, doors, hood, liftgate, interior trim, glass, seals.
HVAC:
Heating, Ventilation, and Air Conditioning (HVAC) system, components, operation, refrigerant.
Body Control Modules:
Body control module (BCM) functions, diagnostics, and related components.
Safety Systems:
Airbag system (SRS), seat belts, child seat anchors.
Basic Maintenance:
Oil changes, filter replacements, fluid checks and top-offs, tire rotation, spark plug replacement.
Diagnostic Procedures:
Troubleshooting guides, diagnostic trouble codes (DTCs), symptom-based diagnostics.
Repair Procedures:
Detailed step-by-step instructions for component removal, repair, and reinstallation.
Overhaul Procedures:
Complete disassembly and reassembly of major components like engines and transmissions.
Electrical Diagnostics:
Wiring diagrams, circuit testing, component testing, connector pinouts.
Bodywork Repair:
Dent removal, panel replacement, rust repair, paint correction guidelines.
HVAC Repair:
Refrigerant system service, component replacement (compressor, condenser, evaporator), leak detection.
Suspension Alignment:
Wheel alignment specifications and adjustment procedures.
Depth:
Complete repair and diagnostic information, suitable for professional technicians and advanced DIYers.
Engine Options:
2.4L (2429cc) I4 (GEMA engine), 3.3L (3301cc) V6 (EGA/EGD engine), 3.8L (3778cc) V6 (L32 engine).
Horsepower 2 4L:
Approx. 148 hp @ 5200 rpm
Torque 2 4L:
Approx. 165 lb-ft @ 4000 rpm
Horsepower 3 3L:
Approx. 180 hp @ 5000 rpm (EGA), 190 hp @ 5000 rpm (EGD)
Torque 3 3L:
Approx. 205 lb-ft @ 4000 rpm (EGA), 215 lb-ft @ 4000 rpm (EGD)
Horsepower 3 8L:
Approx. 200 hp @ 5000 rpm
Torque 3 8L:
Approx. 235 lb-ft @ 3200 rpm
Fuel Delivery:
Electronic Multi-port Fuel Injection (MPI).
Fuel Type:
Unleaded gasoline (87 octane recommended).
Wheelbase:
Approx. 119.3 inches (3030 mm).
Overall Length:
Approx. 189.4 inches (4811 mm).
Overall Width:
Approx. 72.1 inches (1831 mm).
Overall Height:
Approx. 68.4 inches (1737 mm).
Cargo Capacity Behind 3Rd Row:
Approx. 30.3 cubic feet (858 liters).
Cargo Capacity With 3Rd Row Folded:
Approx. 77.6 cubic feet (2197 liters).
Cargo Capacity With 2Nd And 3Rd Row Folded:
Approx. 142.5 cubic feet (4035 liters).
Curb Weight Range:
Approx. 3700 - 4200 lbs (1678 - 1905 kg), depending on engine and configuration.
NHTSA Front Impact Driver:
Good (for 2000-2001 models, later model year ratings may vary).
NHTSA Front Impact Passenger:
Good (for 2000-2001 models, later model year ratings may vary).
NHTSA Side Impact Front Passenger:
Acceptable (for 2000-2001 models, later model year ratings may vary).
IIHS Frontal Offset:
Acceptable to Good (varying by year, check specific year for details).
ABS:
Standard on most models, Anti-lock Braking System.
Traction Control:
Available on some V6 models, especially later years.
Airbags:
Frontal airbags for driver and passenger; available side curtain airbags on later models.
Seat Belts:
Three-point seat belts for all seating positions, integrated child seat anchors (LATCH).
Service Intervals General
Oil Change Interval:
Every 3,000-7,500 miles (5,000-12,000 km) or 3-6 months, depending on oil type and driving conditions (refer to manual for specifics).
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on conditions.
Spark Plug Replacement V6:
Approximately every 100,000 miles (160,000 km) for platinum or iridium plugs.
Coolant Flush:
Every 30,000-60,000 miles (48,000-96,000 km) or 2-5 years, depending on coolant type.
Engine Oil Type:
SAE 5W-30 or 5W-20 (depending on engine and climate), meeting Chrysler MS-6395 specification.
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602) for automatic transmissions.
Power Steering Fluid:
ATF+3 or ATF+4.
Transmission Hard Shifts:
Common with the 41TE/42LE automatic transmission, often related to solenoids or valve body wear.
Rear Strut Mount Failure:
Can lead to clunking noises over bumps.
Power Sliding Door Problems:
Motor failures, cable issues, or sensor malfunctions.
Engine Oil Leaks:
Valve cover gaskets, oil pan gaskets, and crankshaft seals can degrade over time.
Heater Core Leaks:
Can result in coolant loss and fogged windows.
Dodge Minivan Legacy:
Dodge pioneered the minivan segment with the original Caravan in 1983, establishing a benchmark for family vehicles.
Fourth Generation Launch:
The 2001 model year marked a significant redesign and introduction of the RS platform, bringing modern styling and features.
Facelifts And Updates:
Received mid-cycle refreshes, including powertrain updates and new features through the 2000-2007 production run.
Manufacturing Locations:
Primarily manufactured in Windsor, Ontario, Canada and Saltillo, Mexico.
Production Period:
Model years 2000-2007 (often referencing the 2001-2007 generation primarily, with overlap for 2000 as a carryover or early model of the new generation depending on market context).
