DODGE CARAVAN 2002 (RG PLATFORM) Service Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Caravan Year: 2002 Codes Platform Code: RG 👋 Introduction Market Position Segment: Minivan Target Audience: Families, commercial users Competitive Analysis Competitors: Honda Odyssey,...

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Stichworte: 2002 Car CARAVAN Cars Dodge Misc

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Beschreibung

🏷️ Basic Information

Identification

Make:

Dodge

Model:

Caravan

Year:

Codes

Platform Code:

👋 Introduction

Market Position

Segment:

Minivan

Target Audience:

Families, commercial users

Competitive Analysis

Competitors:

Honda Odyssey, Toyota Sienna, Ford Windstar, Chevrolet Venture, Pontiac Montana, Mercury Villager

Key Features

Versatility:

Flexible seating, ample cargo space, family-friendly features

Powertrain Options:

Reliable V6 engines, proven automatic transmissions

Value Proposition:

Affordable and practical transportation solution

📋 Manual Details

Coverage Areas

Primary Coverage:

Service and Repair Procedures

Page Count

Estimated Pages:

1500+

Manual Type

Type:

Factory Service Manual (FSM)

Language

Language:

English

Format

Format:

Digital (PDF)

📖 Manual Coverage

Systems Covered

Engine:

3.3L V6 (EGA), 3.8L V6 (GSA)

Transmission:

4-Speed Automatic (41TE, 42LE)

Brakes:

Front Disc / Rear Drum, ABS

Suspension:

Front MacPherson Strut, Rear Torsion Beam Axle

Steering:

Power Rack and Pinion

Electrical:

All circuits, including lighting, instruments, body controls, starting and charging

HVAC:

Heating, Ventilation, and Air Conditioning

Body:

Body panels, doors, interior trim, glass, exterior moldings

Restraint Systems:

Airbags, Seatbelts

Procedures Included

Maintenance:

Scheduled maintenance, fluid changes, filter replacements, lubrication

Troubleshooting:

Diagnostic procedures for common faults and DTCs (Diagnostic Trouble Codes)

Repair:

Component removal, installation, overhaul, and adjustments

Diagnostics:

On-board diagnostics (OBD-II), scan tool usage, wiring diagrams

Specifications:

Torque values, clearances, fluid capacities, electrical specifications

Technical Depth

Depth:

Comprehensive, from basic checks to complete overhauls and diagnostics

📊 Manual Specifications

File Format

File Type:

Searchability:

Searchable text content

Print Quality

Printability:

Printable pages

Binding Type

Binding:

N/A (Digital)

Paper Type

Paper Quality:

N/A (Digital)

⚙️ Engine Specifications

Primary Engine

Engine 1:

3.3L SOHC V6 (EGA)

Engine 1 Displacement:

3301 cc

Engine 1 Bore X Stroke:

93.0 mm x 81.0 mm

Engine 1 Compression Ratio:

9.1:1

Engine 1 Horsepower:

158 hp @ 4600 rpm

Engine 1 Torque:

195 lb-ft @ 3200 rpm

Optional Engine

Engine 2:

3.8L SOHC V6 (GSA)

Engine 2 Displacement:

3778 cc

Engine 2 Bore X Stroke:

96.0 mm x 87.0 mm

Engine 2 Compression Ratio:

8.9:1

Engine 2 Horsepower:

180 hp @ 4400 rpm

Engine 2 Torque:

230 lb-ft @ 3200 rpm

Fuel System

Fuel Delivery:

Sequential Multiport Fuel Injection (MPI)

Recommended Fuel:

87 Octane Unleaded Gasoline

🔧 Transmission

Standard

Transmission Type:

4-Speed Automatic (41TE/42LE)

Optional

Transmission Options:

N/A (Standard Across Range)

Features

Transmission Fluid:

ATF+4 (Mopar)

Transmission Cooling:

External transmission fluid cooler

📐 Dimensions

Exterior

Length:

Approx. 193.4 inches

Width:

Approx. 76.2 inches

Height:

Approx. 67.5 inches

Wheelbase:

Approx. 112.1 inches

Interior

Seating Capacity:

7-8 Passengers

Cargo

Cargo Volume Behind 3Rd Row:

Approx. 45.4 cu ft

Cargo Volume Behind 2Nd Row:

Approx. 85.0 cu ft

Cargo Volume Max:

Approx. 147.0 cu ft

Weights

Curb Weight Est:

4000 - 4300 lbs

Gross Vehicle Weight Rating Est:

5700 - 5900 lbs

🛡️ Safety Features

Ratings

NHTSA Rollover Rating 2002:

Four out of five stars

Active Features

Standard Anti-lock Braking System (ABS)

Traction Control:

Optional Traction Control (TCS) on some models

Passive Features

Airbags:

Driver and front passenger airbags

Seat Belts:

3-point seat belts for all outboard seating positions, 2-point center rear seat belt

Child Safety:

Rear door child safety locks, LATCH child seat anchor system (later production models)

💡 Technology Features

Infotainment

Audio System:

AM/FM Cassette/CD player, optional premium audio systems

Rear Entertainment:

Optional rear seat entertainment system (VCR/DVD player with integrated screen)

Driver Assistance

Cruise Control:

Standard cruise control

Power Features:

Available power windows, power locks, power sliding door, power liftgate

Connectivity

Oem Connectivity:

Limited by modern standards; primarily analog systems

🔧 Maintenance

Service Intervals

Oil Change:

Every 5,000 miles or 6 months, whichever comes first (under normal driving conditions)

Air Filter Replacement:

Every 15,000-30,000 miles or as needed

Spark Plug Replacement:

Platinum tipped: 100,000 miles (3.3L/3.8L)

Transmission Fluid Change:

Every 30,000-60,000 miles or annually, depending on usage

Fluid Specifications

Engine Oil Type:

SAE 5W-30 (API Certified)

Engine Oil Capacity:

4.5 quarts (4.3 L) with filter (3.3L/3.8L)

Coolant Type:

Chrysler HOAT (Hybrid Organic Acid Technology) Antifreeze/Coolant, 50/50 mix with distilled water

Coolant Capacity:

Approx. 12.1 quarts (11.5 L)

Brake Fluid Type:

DOT 3

Known Issues

Common Problem 1:

Transmission solenoid pack failure (often leading to harsh shifting or failure to shift)

Common Problem 2:

EGR valve clogging (leading to rough idle, stalling, check engine light)

Common Problem 3:

Power sliding door mechanism issues (stiff operation, failure to open/close)

Common Problem 4:

Blend door actuator failure in HVAC system (affecting temperature control)

Common Problem 5:

Rear axle bearing noise or failure

📚 Vehicle History

Brand Heritage

Brand:

Dodge, a division of Chrysler Corporation (later DaimlerChrysler)

Model Evolution

Generation:

Third Generation (1996-2000) and Fourth Generation (2001-2007) shared platforms, with the 2002 model being part of the updated fourth generation (RG)

Significant Updates 2002:

Minor styling refresh, updated interior options, improved safety features

Production

Manufacturing Plant:

Windsor Assembly Plant, Windsor, Ontario, Canada

Production Years For Rg Platform:

2001-2007

🏆 Awards & Recognition

Recognitions

Consumer Guide Best Buys:

Often recognized by publications like Consumer Guide as a 'Best Buy' in its segment for its value and utility.