🏷️ Basic Information

Make:

Dodge

Model:

D250 Ramcharger

Generation:

Second Generation (1981-1993), specifically later models

Vin Code Dedication:

For D250 designation, indicating a 3/4-ton pickup truck platform

👋 Introduction

Vehicle Segment:

Full-size SUV, known for ruggedness and capability

Key Competitors:

Chevrolet K5 Blazer/Tahoe, Ford Bronco, Jeep Grand Wagoneer

Vehicle Strengths:

Robust chassis, powerful engine options, off-road capability, towing capacity, durable construction

Manual Value Proposition:

Provides comprehensive, detailed repair and maintenance information essential for owners and technicians to maintain this robust vehicle

📋 Manual Details

Years Covered:

1991, 1992, 1993, 1994

Regions Covered:

North America (implied by Dodge branding and model)

Total Pages:

1502

Type:

Workshop Service Repair Manual

Language:

English

Digital Format:

PDF

📖 Manual Coverage

Engine Systems:

Engine mechanical, fuel system, ignition system, cooling system, lubrication system, exhaust system, engine diagnostics, emissions control

Drivetrain Systems:

Transmission (automatic & manual), transfer case (if applicable to D250 Ramcharger configuration), drive axles, differentials, propeller shafts

Suspension And Steering:

Front suspension, rear suspension, steering system, power steering, wheel alignment specifications

Braking Systems:

Front brakes (disc/drum), rear brakes (drum), parking brake, hydraulic system, ABS (if equipped)

Electrical Systems:

Battery, charging system (alternator), starting system, lighting, instrumentation, fuses, relays, wiring diagrams, body control modules, power accessories

Body And Chassis:

Body construction, doors, windows, interior trim, exterior trim, bumpers, frame, anti-corrosion measures

HVAC:

Heating, ventilation, and air conditioning system diagnosis and repair

Diagnostics And Troubleshooting:

General diagnostic procedures, symptom-based troubleshooting, diagnostic trouble codes (DTCs) interpretation

Fuel Type Specifics:

Covers both gasoline and potentially diesel fuel systems and their associated maintenance and repair procedures.

Air Conditioning Service:

Includes service procedures for the AC system, including refrigerant handling and component diagnosis.

Routine Maintenance:

Oil changes, filter replacements, fluid checks and changes, lubrication, tune-up procedures

Component Removal And Installation:

Detailed steps for removing and installing major and minor components across all systems

Disassembly And Assembly:

In-depth procedures for dismantling and reassembling components for repair and overhaul

Adjustments:

All necessary adjustments for engine, brakes, steering, suspension, and electrical systems

Diagnostics And Testing:

Methods for diagnosing faults, testing component functionality, and identifying wear limits

Special Tool Usage:

Identification and application of specialized tools required for specific repair operations

Diagnostic Trouble Codes:

Includes procedures for reading and interpreting diagnostic trouble codes (DTCs) for engine and potentially other systems.

Wear Limits:

Provides specific wear limits for various components, crucial for determining when parts need replacement.

Depth Of Information:

Comprehensive, bumper-to-bumper coverage for repair, maintenance, and diagnostics

Detail Level:

Step-by-step instructions, detailed explanations, pictorial diagrams, exploded views, and photographic illustrations

Target Audience:

Professional mechanics and experienced DIY enthusiasts

Torque Specifications:

Provides essential torque specifications for fasteners across all repair procedures, crucial for proper assembly and safety.

📊 Manual Specifications

PDF Quality:

Printable, zoomable, high-resolution PDF

Searchable:

Assumed searchable text within the PDF (typical for quality manuals)

Printability:

Yes, all pages are printable

Digital Binding:

N/A (Digital Download)

Digital Paper Simulation:

N/A (Digital Download)

Operating Systems:

Windows, Mac, Linux OS

Software Requirement:

Adobe Reader

Estimated Size:

Given the 1502 pages and potential for illustrations, the file size is likely substantial, potentially in the hundreds of MB range.

Clarity Of Instructions:

Emphasizes simplicity and clarity of explanations, suitable for both new personnel and experienced mechanics.

⚙️ Engine Specifications

Engine Options:

Likely included the 5.2L (318 cu in) Magnum V8 and the 5.9L (360 cu in) Magnum V8 gasoline engines. Diesel engine options (like the Cummins 6BT 5.9L) were also common in the D250 platform and are likely covered if equipped.

Horsepower Torque:

Specific figures vary by engine and year, but generally in the range of 180-230 hp and 300-350 lb-ft of torque for the V8 gasoline engines, with diesel variants offering higher torque.

Injection Type:

Multi-point fuel injection (MPI) for gasoline engines. Diesel engines utilize direct injection.

Control System:

Engine Control Module (ECM) managing fuel delivery, ignition timing, and emissions systems.

Emissions Control:

Details on emissions control systems, including catalytic converters, EGR (Exhaust Gas Recirculation), and oxygen sensors.

🔧 Transmission

Transmission Options:

Likely featured the A500/A518 4-speed automatic transmission (heavy-duty variants) and potentially a 5-speed manual transmission.

Transfer Case:

Optional 4x4 system with a transfer case, likely NP205 or NP241 depending on specific configuration. Manual or electronic engagement.

Overdrive Gears:

Automatic transmissions likely featured overdrive gears for improved fuel economy on the highway.

📐 Dimensions

Wheelbase:

Varies by specific Ramcharger configuration, typically around 106-112 inches for this generation.

Overall Length:

Varies, but generally in the range of 180-190 inches.

Curb Weight:

Typically in the range of 4,500 - 5,500 lbs, depending on configuration and engine.

Gross Vehicle Weight Rating Gvw:

D250 designation implies a higher GVWR than a D150, likely in the 6,000 - 8,000+ lb range.

🛡️ Safety Features

Crash Test Results:

NHTSA and IIHS ratings for this era are not as standardized as modern vehicles, but the D250 Ramcharger was built on a robust truck platform.

Braking Assistance:

Anti-lock Braking System (ABS) was an available option on rear wheels or all four wheels for later models.

Restraint Systems:

Seat belts (lap and shoulder belts), potentially driver-side airbag depending on specific year and trim.

💡 Technology Features

Audio System:

Factory AM/FM radio, possibly with cassette player. Optional CD player on higher trims.

Cruise Control:

Electronic cruise control was often an option.

Power Features:

Power windows, power door locks, and power mirrors were available options on higher trim levels.

🔧 Maintenance

Oil Change Interval:

Typically every 3,000-5,000 miles or 3-6 months, depending on driving conditions and oil type used (refer to manual for specific recommendation).

Engine Oil Type:

Likely SAE 10W-30 or 10W-40 for gasoline engines, 15W-40 for diesel engines. Refer to manual for exact API service classification.

Coolant Type:

Ethylene glycol-based antifreeze, typically a green type for this era, mixed with distilled water (50/50 ratio). Check manual for specific Mopar coolant specifications.

Transmission Fluid Type:

ATF+3 or ATF+4 for automatic transmissions (check manual for exact spec, as it changed over years). Manual transmission fluid specifications will vary.

Differential Fluid:

Specifications for front and rear differential fluid viscosity and type (e.g., GL-5).

Power Steering Fluid:

Type of power steering fluid and reservoir capacity.

Common Wear Items:

Suspension components (ball joints, tie rod ends), exhaust system (rust), brake wear, radiator and cooling system components, fuel pump, ignition components (distributor, spark plugs).

Engine Specific Concerns:

Potential for intake manifold gasket leaks, oil pan gasket leaks on V8 engines. Diesel engines can have injector line issues.

Electrical Concerns:

Common electrical issues might include faulty relays, wiring harness issues, or problematic interior electronics.

📚 Vehicle History

Dodge Truck Legacy:

Dodge has a long history of producing durable and capable trucks, with the Ram line becoming iconic.

Ramcharger Development:

The Ramcharger, based on the Dodge Ram pickup platform, evolved from a full-size SUV with removable roof sections (early models) to a more conventional, integrated body-on-frame SUV.

Chassis Basis:

Based on the D250 heavy-duty pickup truck chassis, providing a strong foundation for the SUV.

Manufacturing Plant:

Likely produced at Dodge's truck assembly plants in North America (e.g., Warren Truck Assembly in Michigan).

🏆 Awards & Recognition

Industry Accolades:

While specific awards for the 1991-1994 Ramcharger are less documented in the way modern vehicles are reviewed, Dodge trucks of this era were often recognized for their towing and hauling capabilities and ruggedness.