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1996 Dodge Intrepid Service and Repair Manual

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 1996 Codes Vehicle Platform: LH-body 👋 Introduction Market Position Positioning: Full-size sedan aiming for the upper-midsize market, competing with domestic and...
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Art.-Nr: 456219
Stichworte: 1996 Car Cars Dodge Intrepid Misc
1996 Dodge Intrepid Service and Repair Manual
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
1996
Codes
Vehicle Platform:
LH-body
👋 Introduction
Market Position
Positioning:
Full-size sedan aiming for the upper-midsize market, competing with domestic and import offerings
Competitive Analysis
Competitors:
Ford Taurus, Chevrolet Lumina, Toyota Camry, Honda Accord
Key Features
Features:
Distinctive styling, spacious interior, optional V6 engines, front-wheel drive platform
Aerodynamics:
Distinctive cab-forward design optimized for aerodynamic efficiency.
📋 Manual Details
Coverage Areas
Coverage Scope:
All models and all repairs A-Z
Manual Type
Type:
Service and Repair Manual
Language
Language:
English
Format
Format:
Print (assumed based on typical offerings, PDF if specified)
Page Count
Page Count:
Varies by publisher, but typically 1000+ pages for comprehensive coverage.
📖 Manual Coverage
Systems Covered
Engine Mechanical:
Complete internal and external engine diagnostics, repair, and overhaul
Engine Performance:
Fuel delivery, ignition system, emission controls, cooling system, lubrication system
Transmission Automatic:
Service, repair, and overhaul of automatic transmission (e.g., 42LE)
Transmission Manual:
Service and repair of manual transmission (if applicable/offered)
Brakes:
Hydraulic system, ABS (Anti-lock Braking System) diagnostics and repair, brake pad/rotor replacement, caliper service
Suspension:
Front and rear suspension components, alignment specifications, shock absorber/strut replacement
Steering:
Power steering system, steering gear/rack and pinion service, tie rod ends
Electrical System:
Wiring diagrams, battery, charging system, starting system, lighting, instrumentation
Body And Interior:
Body panel repair, door mechanisms, glass replacement, interior trim, seats
HVAC:
Heating, Ventilation, and Air Conditioning system diagnosis and repair
Restraints:
Airbag system diagnosis and service procedures
Chassis:
Frame construction, body mounting, exhaust system
Fuel System:
Fuel tank, fuel pump, fuel injectors, fuel pressure regulator, EVAP system
Procedures Included
Maintenance:
Scheduled maintenance procedures, fluid changes, filter replacements, tune-ups
Troubleshooting:
Diagnostic flowcharts and symptom-based troubleshooting for common issues
Repair:
Detailed step-by-step repair instructions for all major vehicle components
Diagnostics:
OBD-I/OBD-II diagnostic trouble code (DTC) interpretation and troubleshooting
Torque Specifications:
Precise torque values for all critical fasteners and assemblies
Special Tools:
Identification and usage instructions for specialized tools required for specific repairs
Body Repair:
Dent repair, panel replacement, rust prevention and repair
Technical Depth
Depth:
Comprehensive, from basic maintenance to complete engine and transmission rebuilds
Diagnostics Depth:
Advanced diagnostics including sensor readings, circuit testing, and ECU troubleshooting
📊 Manual Specifications
File Format
Format:
Likely a professionally printed book, potentially available as a searchable PDF
Print Quality
Quality:
High quality, designed for automotive workshop use
Binding Type
Binding:
Professional binding suitable for workshop environments (e.g., spiral bound or stitched)
Paper Type
Paper:
Durable paper stock to withstand frequent handling and grease.
⚙️ Engine Specifications
Primary Engine
Engine 1:
2.7L (2736cc) Magnum V6 (EER)
Engine 2:
3.5L (3500cc) High Output Magnum V6 (EGJ)
Performance
Horsepower 2.7L:
155 hp @ 5100 rpm
Torque 2.7L:
170 lb-ft @ 3100 rpm
Horsepower 3.5L:
214 hp @ 5800 rpm
Torque 3.5L:
231 lb-ft @ 3300 rpm
Fuel System
Fuel Delivery:
Sequential Multi-Port Fuel Injection (MPI)
Fuel Type:
Unleaded gasoline
Engine Layout
Layout:
V-configuration, 60-degree banks
🔧 Transmission
Standard
Transmission Type Standard:
4-speed Automatic (e.g., Chrysler 42LE)
Optional
Transmission Type Optional:
Not applicable for 1996 model year Intrepid
Features
Transmission Control:
Electronic control with overdrive
📐 Dimensions
Exterior
Length:
201.4 inches
Width:
74.0 inches
Height:
55.5 inches
Wheelbase:
113.0 inches
Interior
Front Headroom:
39.0 inches
Rear Headroom:
37.5 inches
Front Legroom:
42.3 inches
Rear Legroom:
37.9 inches
Cargo
Trunk Volume:
16.7 cubic feet
Weights
Curb Weight Approx:
3500-3700 lbs (depending on engine and options)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
4/5 Stars (1996 model tested)
NHTSA Front Impact Passenger:
4/5 Stars (1996 model tested)
Active Features
Active Safety Features:
Anti-lock Braking System (ABS)
Passive Features
Passive Safety Features:
Driver and front passenger airbags, front and rear crumple zones, side-impact door beams
💡 Technology Features
Infotainment
Infotainment Options:
AM/FM stereo with cassette player, optional CD player, premium audio systems available.
Driver Assistance
Driver Assistance Features:
Cruise control
Connectivity
Connectivity Features:
Basic vehicle diagnostics, no modern connectivity features (e.g., Bluetooth, USB).
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on oil type and driving conditions (refer to manual for specific recommendations).
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific recommendation).
Fluid Specifications
Engine Oil Spec:
API SG/SH, SAE 5W-30 (check manual for specific viscosity based on temperature)
Coolant Spec:
Chrysler Long Life Antifreeze/Coolant (50/50 mix with distilled water)
Transmission Fluid Spec:
ATF+3 (Chrysler specification, equivalent to MS-7176)
Power Steering Fluid Spec:
ATF+3 or equivalent
Brake Fluid Spec:
DOT 3
Coolant Capacity:
Approx. 12-13 quarts (3.0-3.2 gallons) with heater (refer to manual)
Known Issues
Common Issues Engine:
Intake manifold gasket leaks, oil leaks, EGR valve issues, occasional head gasket concerns on early V6 models.
Common Issues Transmission:
Slipping or delayed engagement, potential torque converter issues (42LE).
Common Issues Electrical:
Faulty window regulators, HVAC blower motor resistor issues, intermittent power locks.
Common Issues Suspension:
Wear in front suspension components (ball joints, tie rods, bushings), rear strut issues.
📚 Vehicle History
Brand Heritage
Brand:
Dodge, a division of Chrysler Corporation, has a long history in the American automotive market, known for performance and value.
Model Evolution
Model Line:
The Dodge Intrepid was part of the Chrysler LH-platform sedans, designed to compete in the popular full-size sedan segment. The 1996 model represents the initial generation's refinement.
Production
Production Era:
First generation: 1993-1997
Manufacturing Location:
Bramalea, Ontario, Canada
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