Segment:
Full-size Sedan (near-luxury)
Key Competitors:
Buick LeSabre, Ford Taurus, Chevrolet Lumina, Toyota Avalon, Honda Accord (larger variants)
Differentiating Factors:
Spacious interior, distinctive styling, available V6 engines, comfortable ride.
Owner Profile:
Owners seeking a comfortable, spacious, and relatively affordable American sedan with capable V6 power.
Value Proposition:
Empowers owners to perform maintenance and repairs, saving money and understanding their vehicle's technical intricacies. Offers step-by-step instructions suitable for various skill levels.
Engine Systems:
Engine mechanical, diagnostics, control modules, ignition, fuel, emissions
Driveline Transmission:
Transaxle, driveline components, differentials, PTO (if applicable)
Suspension Steering:
Front and rear suspension, steering system components, alignment
Brakes:
Brake system hydraulics, ABS, disc and drum brake servicing, parking brake
Cooling Exhaust:
Cooling system (radiator, water pump, thermostat), exhaust system components
Electrical Electronic:
Power systems, battery, charging, lighting, instrument cluster, audio, chime/buzzer, clock, message systems, horn, ignition control, wiring diagrams
Body Frame:
Frame and bumpers, body construction, doors, glass, interior trim, exterior trim
HVAC Restraints:
Heating and Air Conditioning (HVAC), Restraint Systems (Airbags, Seatbelts)
Emission Control:
Emissions control systems and diagnosis
Maintenance:
Scheduled maintenance, fluid changes, filter replacements, lubrication
Troubleshooting:
Diagnostic procedures, fault code interpretation, symptom-based troubleshooting
Repair Rebuild:
Component removal, installation, repair, and overhaul procedures for all major systems
Diagnostics:
On-Board Diagnostics (OBD-II) procedures, specific system diagnostics
Wiring Diagrams:
Detailed wiring diagrams for all electrical systems are a critical component of this manual.
Speed Control:
Installation, adjustment, and troubleshooting of the speed control (cruise control) system.
Vehicle Theft Security:
Information on the factory vehicle anti-theft system and related components.
Wipers Washers:
Service and repair of the windshield wiper and washer systems.
Depth:
Comprehensive: From basic maintenance and fluid checks to complex component removal, overhaul, and electrical system diagnosis.
Diagnostic Tools:
Guidance on using OBD-II scanners and potentially specialized Chrysler diagnostic tools (e.g., DRBIII if mentioned).
Engine Options:
3.5L (3497cc) SOHC V6 (EGA), 3.8L (3813cc) OHV V6 (L32) - Note: The 3.8L was less common in the 2002 Intrepid; typically 3.5L was standard across most trims.
Horsepower 3.5L:
Approximately 200-215 hp (depending on specific engine calibration and model year variations)
Torque 3.5L:
Approximately 215-225 lb-ft (depending on specific engine calibration and model year variations)
Injection Type:
Multi-port Fuel Injection (MPI)
ECU:
Chrysler P.R.E. (Powertrain Rochester Engine) Control Unit or equivalent.
Coolant Type:
Chrysler HOAT (Hybrid Organic Acid Technology) antifreeze (typically Mopar OAT or equivalent orange coolant)
Oil Type:
SAE 5W-30 (API Certified)
Oil Capacity:
Approximately 4.5 quarts (4.3 liters) with filter change (verify via dipstick)
Transmission Type:
4-speed Automatic Transaxle
Transmission Options:
N/A (4-speed automatic was standard for all engines in 2002)
Transmission Model:
41TE / 42LE (depending on engine and specific calibration)
Transmission Fluid Type:
ATF+4 (Chrysler Material Standard MS-9602)
Transmission Fluid Capacity:
Approximately 7.7 quarts (7.3 liters) for dry fill (verify via dipstick)
Length:
Approximately 199.7 inches (5072 mm)
Width:
Approximately 73.7 inches (1872 mm)
Height:
Approximately 56.7 inches (1440 mm)
Wheelbase:
Approximately 113.0 inches (2870 mm)
Curb Weight:
Approximately 3500-3700 lbs (1588-1678 kg) depending on trim and equipment
Trunk Capacity:
Approximately 16.1 cubic feet (456 liters)
Oil Change Interval:
Every 3,000-5,000 miles (4,800-8,000 km) or 6 months, whichever comes first (severe vs. normal driving conditions). Refer to manual for precise intervals.
Air Filter Replacement:
Every 15,000-30,000 miles (24,000-48,000 km) or as needed based on inspection.
Transmission Fluid Service:
Every 30,000-60,000 miles (48,000-96,000 km) or every 3-4 years. Filter replacement recommended during fluid service.
Power Steering Fluid:
Chrysler Power Steering Fluid (MS-5901) or equivalent Mopar brand.
Brake Fluid:
DOT 3 (or DOT 4 if specified for ABS system update)
Coolant Capacity:
Approximately 11.0 quarts (10.4 liters) for the 3.5L engine (verify via manual).
Common Problems:
Transmission solenoid failures (especially 42LE), rear main seal leaks, heater core leaks, power window regulator issues, premature suspension component wear (ball joints, tie rods).
Engine Issues:
Occasionally, intake manifold gasket leaks, oil filter housing gasket leaks.
Spark Plug Type:
Platinum tipped spark plugs. Replacement interval typically 100,000 miles (refer to manual for exact spec for this year).
Manufacturer:
Dodge (a division of Chrysler Corporation, later DaimlerChrysler)
Generation:
Second Generation LH (1998-2004)
Production Location:
Detroit, Michigan, USA (Jefferson North Assembly Plant)
Model Run:
1993-2004 (First Gen: 1993-1997, Second Gen: 1998-2004)