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Dodge Intrepid 2004 Workshop Service Manual for Repair

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🏷️ Basic Information Identification Make: Dodge Model: Intrepid Year: 2004 Generation Generation: Second Generation (LH) Codes Platform: Chrysler LH platform 👋 Introduction Market Position Market Segment: Full-size sedan Competitive Analysis...
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Art.-Nr: 427517
Stichworte: 2004 Car Cars Dodge Intrepid
Dodge Intrepid 2004 Workshop Service Manual for RepairDodge Intrepid 2004 Workshop Service Manual for RepairDodge Intrepid 2004 Workshop Service Manual for RepairDodge Intrepid 2004 Workshop Service Manual for Repair
🏷️ Basic Information
Identification
Make:
Dodge
Model:
Intrepid
Year:
2004
Generation
Generation:
Second Generation (LH)
Codes
Platform:
Chrysler LH platform
👋 Introduction
Market Position
Market Segment:
Full-size sedan
Competitive Analysis
Key Competitors 2004:
Ford Five Hundred, Toyota Avalon, Buick LeSabre, Chevrolet Impala, Mercury Grand Marquis
Key Features
Design Philosophy:
Cab-forward design, spacious interior, comfortable ride
Manual Purpose:
Designed for mechanics and DIY enthusiasts for efficient and accurate repair and maintenance
📋 Manual Details
Coverage Areas
Scope:
Comprehensive repair and service for the 2004 Dodge Intrepid
Page Count
Page Count:
3047
Manual Type
Type:
Workshop Service Manual
Language
Language:
English
Format
Format:
PDF
📖 Manual Coverage
Systems Covered
Powertrain:
Engine, Fuel System, Exhaust System, Ignition System, Cooling System, Lubrication System, Transmission, Drivetrain
Chassis:
Suspension (Front & Rear), Steering System, Brake System, Wheels & Tires
Electrical:
Battery, Charging System, Starting System, Lighting System, Instrumentation, Power Distribution, Body Control Modules, Powertrain Control Modules, Safety Systems (Airbags, ABS)
Body:
Exterior Body Panels, Interior Trim, HVAC System, Doors, Windows, Seats, Restraints
Procedures Included
Maintenance:
Routine maintenance schedules, fluid changes, filter replacements, inspections
Troubleshooting:
Diagnostic procedures, symptom-based troubleshooting guides, fault code interpretation
Repair:
Detailed step-by-step repair instructions for all major components and systems
Disassembly Assembly:
Complete breakdown and reassembly procedures for powertrain, chassis, and body components
Adjustments:
Calibration and adjustment procedures for various systems (e.g., brakes, steering, engine timing)
Technical Depth
Depth:
Bumper-to-bumper coverage, including detailed explanations, pictorial diagrams, exploded views, and photos
Special Tools:
Reference to required special service tools with illustrations of their use
Specifications:
Comprehensive service data, tightening torques, wear limits, and factory specifications
📊 Manual Specifications
File Format
File Format:
PDF
Print Quality
Printability:
Yes, all pages are printable
Resolution:
High-resolution for clear viewing and printing
Binding Type
Binding Type:
Digital (Instant Download PDF)
Paper Type
Paper Type:
N/A (Digital Format)
Compatibility
Operating Systems:
Windows, Mac, Linux OS
Requirements
Software Requirement:
Adobe Reader
⚙️ Engine Specifications
Primary Engine
Engine Options:
2.7L (167 cu in) EER V6, 3.5L (215 cu in) EGJ V6
Performance
2.7L V6 Horsepower:
150 hp @ 5200 rpm
3.5L V6 Horsepower:
201 hp @ 5800 rpm
3.5L V6 Torque:
222 lb-ft @ 3500 rpm
Fuel System
Fuel Delivery:
Multi-port fuel injection (MPI)
Recommended Fuel:
87 Octane Unleaded Gasoline
🔧 Transmission
Standard
Transmission Type:
4-speed automatic transaxle
Optional
Optional Transmission:
N/A (Only automatic offered for 2004)
Features
Transmission Fluid Type:
Chrysler ATF+4 (Part Number 05103527AA)
📐 Dimensions
Exterior
Length:
199.9 inches (5078 mm)
Width:
74.7 inches (1897 mm)
Height:
57.0 inches (1448 mm)
Wheelbase
Wheelbase:
113.0 inches (2870 mm)
Weights
Curb Weight 2.7L:
3479 lbs (1578 kg)
Curb Weight 3.5L:
3565 lbs (1617 kg)
🛡️ Safety Features
Ratings
NHTSA Front Impact Driver:
★★★★ (4-star)
NHTSA Front Impact Passenger:
★★★★ (4-star)
IIHS Side Impact:
Good (for models with side airbags)
Active Features
ABS:
Standard Anti-lock Braking System
Traction Control:
Optional Traction Control (TCS)
Passive Features
Airbags:
Standard front airbags, optional front side airbags
Seatbelts:
Three-point seat belts with pretensioners
💡 Technology Features
Infotainment
Audio System:
Optional Infinity sound system with amplifier and subwoofer
Navigation:
Optional factory navigation system
Driver Assistance
Cruise Control:
Standard cruise control
Tire Pressure Monitoring:
Optional Tire Pressure Monitoring System (TPMS)
Connectivity
Power Accessories:
Power windows, power door locks, power mirrors
🔧 Maintenance
Service Intervals
Oil Change Interval:
Every 3,000-5,000 miles or 3-4 months (dependent on driving conditions and oil type used), refer to manual for specifics
Engine Coolant Flush:
Every 30,000 miles or 3 years
Transmission Fluid Change:
Every 30,000-60,000 miles (refer to manual for specific intervals and towing conditions)
Fluid Specifications
Engine Oil Specification:
SAE 5W-30 (API Certified)
Engine Oil Capacity 2.7L:
4.7 US quarts (4.5 L) with filter
Engine Oil Capacity 3.5L:
5.2 US quarts (4.9 L) with filter
Coolant Type:
Mopar OAT (Organic Additive Technology) Antifreeze/Coolant, HOAT (Hybrid Organic Additive Technology) for extended life, or equivalent
Known Issues
Common Issues:
Suspension wear (ball joints, control arm bushings), HVAC blend door actuator failure, oil cooler line leaks (for 3.5L), power steering pump noise, door lock actuator failure
Manual Guidance On Issues:
The manual provides detailed troubleshooting and repair procedures for these common issues.
📚 Vehicle History
Brand Heritage
Manufacturer:
Dodge (a division of Chrysler Corporation, later Chrysler Group LLC)
Model Evolution
Generation Introduction:
Second generation (LH) introduced for the 1998 model year
Refresh 2004:
Minor updates including revised styling cues and improved interior features for the 2004 model year.
Production
Production Period:
1992-2004
Assembly Location:
Brampton Assembly Plant, Brampton, Ontario, Canada
🏆 Awards & Recognition
Recognitions
Car And Driver 10Best:
Intrepid was featured on Car and Driver's 10Best list in 1993 (first generation).
Ratings
Consumer Reports Reliability:
Reliability varied by model year and specific components; manual provides insights for maintenance and repair to improve reliability.
Certifications
Manual Quality:
100% complete and intact, no missing/corrupt pages/sections.
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