Systems Covered Overview:
Comprehensive coverage including lubrication, maintenance, engine, transmission, suspension, driveline, brakes, clutch, cooling, exhaust, fuel, steering, body, HVAC, emissions, electrical systems, audio, instrumentation, safety restraints, and more.
Estimated Page Count:
Over 1000 pages (typical for a factory service manual of this era and scope, actual may vary based on digital compilation)
Manual Type:
Factory Service Manual / Repair Manual
Format:
WinRAR Archive containing PDF files
Engine Systems:
Detailed troubleshooting, repair, and diagnostics for the 2.0L SOHC and DOHC engines (GEMA family), including timing, valve adjustments, cylinder head, block, oil pump, lubrication system, and cooling system components. Covers specific engine codes and designations.
Driveline And Transaxle:
Coverage for manual and automatic transaxles (e.g., Getrag NV1500 manual, A413 automatic), including removal, installation, disassembly, assembly, component identification, and fluid specifications. Includes driveline components like CV axles and joints.
Brakes:
Complete brake system repair including front and rear disc brake procedures (rotor, caliper, pad replacement), brake fluid specifications, bleeding procedures, ABS system diagnostics (if equipped), parking brake system, and hydraulic lines.
Suspension And Steering:
Front and rear suspension component diagnosis and replacement (struts, shocks, control arms, ball joints, bushings, sway bars), wheel alignment specifications, power steering system repair, steering gear/rack and pinion diagnosis, and tie rod end replacement.
Electrical And Electronics:
Extensive coverage of the vehicle's electrical architecture, including wiring diagrams, component testing, diagnosis of electronic control modules (ECMs/PCMs), power distribution, lighting systems (headlamps, taillamps, interior lamps), instrument cluster functions, horn, wipers/washers, and power systems (windows, locks).
Body And Frame:
Procedures for body panel repair, bumper systems, door mechanisms, glass replacement, interior trim removal, and chassis/frame inspection. Includes information on corrosion protection and structural components.
Heating Air Conditioning And Emissions:
Diagnosis and repair of the HVAC system, refrigerant handling, A/C compressor, blower motor, climate controls, and heater core. Includes emissions control systems, catalytic converter testing, oxygen sensor function, and EVAP system diagnostics.
Maintenance Procedures:
Detailed step-by-step instructions for routine maintenance tasks such as oil changes, filter replacements (oil, air, fuel, cabin), spark plug replacement, coolant flushes, brake fluid changes, and tire rotation.
Troubleshooting Guides:
Extensive troubleshooting flowcharts and diagnostic trees for common and complex issues across all major vehicle systems, aiding in efficient problem identification and resolution.
Repair And Rebuild Procedures:
Comprehensive, illustrated procedures for component removal, disassembly, inspection, repair, reassembly, and installation for nearly every part of the vehicle.
Diagnostic Procedures:
Guidance on using diagnostic tools (OBD-II scanners), interpreting diagnostic trouble codes (DTCs), and performing system checks on engine, transmission, ABS, and SRS systems.
Depth Of Coverage:
Factory-level detail covering everything from basic fluid checks to complete engine and transmission rebuilds, including torque specifications, clearances, and diagnostic data.
Engine Code And Type 1:
EDZ: 2.0L SOHC (Single Overhead Cam) inline-4 cylinder, 16-valve, 114 hp @ 5400 rpm, 122 lb-ft @ 3200 rpm.
Engine Code And Type 2:
AGZ: 2.0L DOHC (Double Overhead Cam) inline-4 cylinder, 16-valve (available in performance variants like the GT and later SRT-4).
Horsepower Range:
114-200+ hp (depending on engine and trim, e.g., base SOHC vs. DOHC GT vs. SRT-4)
Torque Range:
122-200+ lb-ft (depending on engine and trim)
Fuel Delivery:
Electronic Fuel Injection (EFI), Multi-Point Fuel Injection (MPFI).
Fuel Type Recommendation:
Unleaded gasoline, 87 octane (minimum) recommended for SOHC. Higher octane may be recommended for DOHC or performance variants.
Coolant Type:
HOAT (Hybrid Organic Acid Technology) coolant, typically Mopar Antifreeze/Coolant, 5/50 Formula (specific part number may be found in manual).
Oil Change Interval:
Every 3,000-7,500 miles or 6-12 months, depending on driving conditions and oil type used (synthetic blends recommended for extended intervals). Consult manual for precise recommendation.
Transmission Fluid Change Interval:
Automatic: Every 30,000-60,000 miles. Manual: Inspect periodically, change if contaminated or showing wear, typically around 60,000-100,000 miles. Consult manual for specific intervals.
Coolant Change Interval:
Initial change at 5 years or 60,000 miles, then every 30,000 miles or 3 years thereafter (or as per specific coolant type used).
Engine Oil Type And Capacity:
2.0L SOHC/DOHC: SAE 5W-30 (preferred for most conditions), API certified. Capacity approx. 4.0-4.5 quarts (3.8-4.3 liters) with filter. Always verify with dipstick.
Brake Fluid Type:
DOT 3 or DOT 4, depending on specific system requirements. Consult manual and reservoir cap.
Common Issues Engine Performance:
Coil-on-plug failures, intake manifold gasket leaks, timing belt tensioner noise (for SOHC), oil consumption on high-mileage engines.
Common Issues Suspension And Chassis:
Strut mount wear, front control arm bushings, ball joint wear, sway bar end links, rear axle beam bushings.
Common Issues Electrical:
Window regulator failures, power lock actuators, instrument cluster voltage regulator issues, ABS sensor failures.
Common Issues Transmission:
Clutch wear (manual), torque converter lock-up issues (automatic), transmission mounts.